Thermodynamic evaluation of integrated gasification combined cycle: Comparison between high‐ash and low‐ash coals

In the present study, a coal‐integrated gasification combined cycle power plant is simulated. A high‐ash coal and low‐ash coal are considered to compare the performance of the plant. The combined cycle is in typical commercial size with 450 MW capacity. The feeds are Tabas and Illinois #6 coals which approximately contain more than 30% and 10% ash and have higher heating values of 22.7 MJ/kg and 26.8 MJ/kg, respectively. Energy and exergy analyses are done by aspen plus ^® and ees , respectively. Energy analysis shows that the overall efficiencies of power plants using high‐ash and low‐ash coals are 33% and 28%, respectively. The result shows that in high‐ash case, 52 kg/s coal, 10 kg/s water, and 1050 kg/s air and in low‐ash case, 48 kg/s coal and 820 kg/s air are required for providing mentioned power, approximately. Exergy analysis shows that maximum exergy destruction is in heat recovery steam generator unit. Investigating the emissions shows that high percent of ash in the coal composition has slight effects on the IGCC pollution. Finally, from thermodynamic viewpoint, it is concluded that the high‐ash coal, like the conventional one, can be used as thermally efficient and environmentally compatible feed of IGCCs. Copyright © 2016 John Wiley & Sons, Ltd.     

CFD Process Modeling of the Industrial Calcination of Diatomite

Calcination of diatomite is an expensive process frequently resulting in products with unpredictable structure. Alternatively, calcination in swirling flow is an energy‐saving option. Computational fluid dynamics modeling of an experimental calcination process unit is presented. Experimental results and systematic collection of process data were used to define boundary condition for steady‐state and transient simulation runs. The comparison of experimental and simulation results shows the complexity of the calcination process. The results can be used for further process optimization.     

Time‐domain hybrid formulations for wave simulations in three‐dimensional PML‐truncated heterogeneous media

We are concerned with the numerical simulation of wave motion in arbitrarily heterogeneous, elastic, perfectly‐matched‐layer‐(PML)‐truncated media. We extend in three dimensions a recently developed two‐dimensional formulation, by treating the PML via an unsplit‐field, but mixed‐field, displacement‐stress formulation, which is then coupled to a standard displacement‐only formulation for the interior domain, thus leading to a computationally cost‐efficient hybrid scheme. The hybrid treatment leads to, at most, third‐order in time semi‐discrete forms. The formulation is flexible enough to accommodate the standard PML, as well as the multi‐axial PML. We discuss several time‐marching schemes, which can be used à la carte, depending on the application: (a) an extended Newmark scheme for third‐order in time, either unsymmetric or fully symmetric semi‐discrete forms; (b) a standard implicit Newmark for the second‐order, unsymmetric semi‐discrete forms; and (c) an explicit Runge–Kutta scheme for a first‐order in time unsymmetric system. The latter is well‐suited for large‐scale problems on parallel architectures, while the second‐order treatment is particularly attractive for ready incorporation in existing codes written originally for finite domains. We compare the schemes and report numerical results demonstrating stability and efficacy of the proposed formulations. Copyright © 2014 John Wiley & Sons, Ltd.     

Sulfidation and regeneration of iron-based sorbents supported on activated-chars prepared by pressurized impregnation for coke oven gas desulfurization

The sulfidation and regeneration properties of lignite char-supported iron-based sorbent for coke oven gas (COG) desulfurization prepared by mechanical stirring (MS), ultrasonic assisted impregnation (UAI), and high pressure impregnation (HPI) were investigated in a fixed-bed reactor. During desulfurization, the effects of process parameters on sulfidation properties were studied systematically. The physical and chemical properties of the sorbents were analyzed by X-ray diffraction (XRD), scanning electron microscope coupled with energy dispersive spectroscopy (SEM-EDS), Fourier transform infrared (FTIR) and BET surface area analysis. The results of desulfurization experiments showed that high pressure impregnation (HPI) enhanced the sulfidation properties of the sorbents at the breakthrough time for char-supported iron sorbents. HPI method also increased the surface area and pore volume of sorbents. Sulfur capacity of sorbents was enhanced with increasing sulfidation temperatures and reached its maximum value at 400 °C. It was observed that the presence of steam in coke oven gas can inhibit the desulfurization performance of sorbent. SO₂ regeneration of sorbent resulted in formation of elemental sulfur. HPIF10 sorbent showed good stability during sulfide-regeneration cycles without changing its performance significantly.     

Carbon nanotubes growth on sub-surface catalyst layer of Cu–Ni nanoparticles thin film

Cu–Ni nanoparticles (NPs) thin films were prepared by Direct Current (DC) magnetron sputtering with Cu and Ni targets. The products were used as catalysts for Thermal CVD (TCVD) growing of carbon nanotubes (CNTs) from acetylene gas at 825°C. In order to characterize the nano catalysts, X-ray Diffraction (XRD) and Atomic Force Microscopy (AFM) and to study the synthesized CNTs Scanning Electron Microscopy (SEM) and Raman Spectroscopy were applied. A remarkable CNT grown on the sub-surface of catalyst layer compared to its top is deduced from SEM images. Despite the poor catalytic activity of the top-surface, these considerations led us to conclude more catalytic activity of the sub-surface.     

Horizontal bracing to enhance progressive collapse resistance of steel moment frames

In this paper, the effect of horizontal bracing on enhancing the resistance of steel moment frames against progressive collapse is investigated. Previously designed 6 bay by 3 bay 18‐story steel frame prototype building with 6 m bay span (namely, unbraced frame), which was susceptible to progressive collapse, is retrofitted by four types of horizontal bracing systems on the perimeter of the topmost story and analyzed using 3D nonlinear dynamic method. Six different cross‐sections for each bracing system type are considered, and the capacity curves for each model are obtained. Three column removal circumstances, namely, Edge Short Column, First Edge Long Column, and Edge Long Column are considered in this paper. The results imply that horizontal bracing would increase the resistance of moment frames against progressive collapse. However, one of the bracing types in which axial compressive force is created in braces is not appropriate for retrofitting.     

The effect of substrate surface integrity on the surface properties of TiCrN coating applied via the CAE-PVD method

This study aims to investigate how the predeposition machining processes such as magnetic grinding, turning machining, and wire electrical discharge machining can influence the surface properties including electrochemical and tribological behavior of TiCrN nanostructured coating applied on Mo40 steel substrate. A physical vapor deposition technique using cathodic arc evaporation was used to apply the coating. The crystallographic phases and the microstructure of the coating were studied by X-ray diffraction and scanning electron microscope, respectively. Rockwell-C, electrochemical impedance spectroscopy and potentiodynamic polarization, and pin-on-disk wear tests were employed to evaluate the adhesion strength, corrosion behavior, and tribological property of specimens, respectively. The electrochemical results after 24 h of exposure to 3.5 wt% NaCl solution showed that TiCrN coating pretreated with a turning process with polarization resistance of about 3525.32 Ω.cm² had the best corrosion resistance among all specimens. This was because of the improvement of the smoothness, surface quality, and adhesion after the turning process. On the other, the friction coefficient of the grounded sample is less than that of other ones. This is probably due to its higher adhesion strength and higher surface smoothness.