Relationships between NiCrBSi particle characteristics and corresponding coating properties using different thermal spraying processes

Because the microstructure and physical properties of a thermally sprayed coating are determined by the dynamics of the particles interacting with the spray jet, different processes were tested in order to explore the effects of process variables to particle characteristics and to coating quality. The NiCrBSi powder was sprayed successively with plasma, flame and HVOF process. Standard parameters specified by previous researches were followed for this operation. The DPV 2000 measurement system was used to monitor particle characteristics during their flight into the spray. Then, the coatings were realized at the position corresponding to the DPV measurements. The coatings were characterized in term of microstructure and composition, hardness, Young modulus, porosity and oxide level. The results revealed significant modifications in coating properties depending on the used spray process. Comparing the particle characteristics obtained successively with the different processes allows to better understand the properties of the formed coatings and to investigate the causes of a coating quality changes. Differences were interpreted based on in-flight diagnostic results.     

20CrMnTi螺旋锥齿轮中出现圆鼓泡问题的分析

在对机车转向架螺旋锥齿轮的粗、精加工中发现其表面鼓起许多小泡，将其剖开酸洗后呈现为小裂纹状，该现象在实际生产中较为罕见，对此进行分析，探讨，查找原因，确定这是钢材内气泡未能焊合的结果，为此制定了改进措施。     

水陆装甲车车体锈层分析

采用x射线衍射、SEM和EPMA等方法对服役20年～30年 水陆装甲车车体锈层进行了研究，研究表明：锈层中含有Cl-，锈层主要由α-FeOOH、β-FeOOH、γ-FeOOH、γ-Fe2O3、Fe3O4以及α-Fe等相组成，同时还残留有极少量的绿锈GR*(I).结合水陆装甲车的使用环境(海水、淡水，干湿交替)，对锈层各相的成因进行了分析.内锈层致密，大蚀坑下有小蚀坑，锈层中包含有呈小岛状弥散分布的Fe基体，均匀腐蚀与局部点蚀共同造成了材料的腐蚀破坏.     

Q235钢静载拉伸过程中的磁记忆信号变化特征分析

选取Q235钢进行静载拉伸试验，利用EMS2003型磁记忆检测系统进行各级应力水平的检测。结果显示弹性极限范围内磁场强度曲线形貌接近未加载时，进入屈服阶段后磁场强度值明显增加，过零点数目在静载拉伸过程中呈现无规律变化，但弹塑性加载阶段均出现了过零点逼近最终断裂处的现象。该试验表明进入塑变后材料的组织结构变化与其所表现出的表面磁场强度值之间必然存在着某种对应关系，为磁记忆检测的进一步研究奠定了基础。     

Contact fatigue behavior of nano-ZrO2/Ni coating prepared by electro-brush plating

Nano-ZrO₂/Ni composite coatings were prepared through co-depositing nano-ZrO₂ particles and pure nickel by electro-brush plating (EBP). By analyzing the effects of microstructure, annealing and load on contact fatigue life, the contact fatigue behavior of the nano-ZrO₂/Ni EBP coating was investigated. Furthermore, the contact fatigue behaviors of the nano-ZrO₂/Ni EBP coating and the nickel EBP coating were compared. The results show that the nano-ZrO₂ particles in the as-deposited nano-ZrO₂/Ni EBP coating were partially conglomerated, and the microstructure of the annealed nano-ZrO₂/Ni EBP coating was finer. Under the as-deposited condition, the contact fatigue life of the nano-ZrO₂/Ni EBP coating was much lower than that of the nickel EBP coating. After the annealing process, the contact fatigue life of the nano-ZrO₂/Ni EBP coating was greatly increased and much higher than that of the nickel EBP coating. The scanning electron microscope (SEM) images of the fatigue fracture zones and the transmission electron microscope (TEM) images of microstructure of the deformation layer show that the annealing could improve the ductility of the nano-ZrO₂/Ni EBP coating, and the nano-ZrO₂ particles could restrain the propagation of the fatigue cracks, which contributed to the enhancement of the contact fatigue properties of the nano-ZrO₂/Ni EBP coating.     

层状固体润滑薄膜的研究进展

层状物固体润滑薄膜是固体润滑薄膜中最常用的形式.本文针对4种有代表性的层状物固体润滑薄膜(硫化亚铁、二硫化钼、石墨及二硫化钨薄膜)的制备方法及摩擦学性能进行了详细论述,这些薄膜都具有优良的减摩、耐磨、抗擦伤性能,但不同的薄膜其摩擦学性能有差异,适用工况也不尽相同.     

自蔓延技术在模具上的应用研究

论述了黑色金属半固态加工用模具的现状和应用陶瓷存在的问题;介绍了自蔓延高温合成技术的特点;应用自蔓延技术制备了带有陶瓷内衬涂层的模具,并应用该模具进行了简单的半固态铝合金加工实验。实验结果表明:应用自蔓延技术制备陶瓷模具的方法是可行的,而且适合金属半固态加工的应用。     

管道内壁缺陷无损检测技术

介绍了管道缺陷无损检测的常用方法(如射线检测、超声检测、涡流检测和基于光学原理的检测技术)及其原理和各自的优缺点。指出各检测方法均有自身的独特性,当仅用一种方法不能得到理想的检测结果时,需多种方法结合使用。     

两种电热爆炸喷涂层高温防腐性能对比研究

采用电热爆炸喷涂方法在45钢基体上制备高铬镍基45CT、SL30涂层,分别在800℃对两种涂层进行氧化和氯化腐蚀测试,研究涂层在高温状况下的腐蚀行为,同时借助SEM、XRD等检测手段,分析涂层在高温环境中的腐蚀特点及腐蚀机理.通过各项测试可以看出这两种高铬含量喷涂层组织致密,孔隙率极低,与基体材料具有优异的结合性,以冶金结合方式存在,其中SL30涂层组织更为致密,同时较45CT涂层平滑.此外,SL30喷涂层表现出了更为优异的耐蚀性,高温耐蚀效果好于45CT涂层.     

装备绿色维修的发展方向

在以绿色为主题，以可持续发展和建设节约型社会为目标的历史时期，绿色维修已成为新的维修理念。装备绿色维修的内涵是节约资源、保护环境、提高效能、保证安全。国外以信息化为基础的装备绿色维修成为发展的主流。目前我国装备维修正朝着绿色方向发展，为实现装备的绿色维修本文提出了4点建议。