两极控制图在注塑瓶盖壁厚控制中的应用

针对注塑瓶盖壁厚控制的特点,介绍了统计过程控制(SPC)中的均值-极差(x-R)控制图在塑料瓶盖壁厚控制中的局限性,将两极(L-s)控制图与均值-极差控制图进行了比较,阐述了两极控制图在塑料瓶盖壁厚控制中的优越性,论述了两极控制图的构造原理和控制限计算方法,提出了两极控制图在注塑瓶盖壁厚控制中的应用,并在对两极控制图分析的基础上,对注塑成型的过程能力进行分析和改善。     

圆平盖中心大开孔的极限载荷和结构的分析研究

利用有限元法对大开孔平盖进行了极限载荷分析,比较了平盖与筒体连接处采用的锥形段过渡与圆角过渡两种形式。结果表明,二者均能有效地降低平盖与筒体连接处的边缘应力。设计过渡段时,δ2/δ0为3.0、锥度为1∶3能够更有效地降低平盖的边缘应力。     

Shear-induced interactions in blends of HMMPE containing a small amount of thermotropic copolyester HBA/HQ/SA

Shear-induced interactions between high molecular mass polyethylene (HMMPE) melt and a thermotropic liquid crystalline copolyester, HBA/HQ/SA (TLCP) were investigated using large amplitude oscillatory shear and capillary shear. Polarized optical microscopy (POM) observations show that the mono-domain nematic TLCP droplets embedded inside a HMMPE melt may be readily elongated using large amplitude oscillatory shear. The HMMPE melt adjacent to the elongated TLCP filament was observed to crystallize faster than that in the matrix away from the interface. TEM analysis on the 1 wt% TLCP/HMMPE blend quenched after capillary shear shows that there are strong interfacial interactions between the elongated TLCP filament and the HMMPE matrix. Long range PE lamellae orientational order up to 2 μm away from the TLCP filament surface were observed, with all the lamellae surface normal parallel to the TLCP fiber. Additionally, a strong interfacial compatibility between the TLCP filament and the HMMPE matrix with an interfacial thickness of ∼30 nm has also been observed. The enhanced interfacial compatibility is attributed to the -CH₂- group interactions due to chain alignment in both components at their interface. These results provide a fundamental insight to other TLCP containing thermoplastics where compatibilities may be present due to segmental interactions.     

K_2O－CaO－Al_2O_3－SiO_2系统自释釉瓷化学组成的研究

本文从酸度系数着手，证实了Ｋ２Ｏ－ＣａＯ－Ａｌ４Ｏ久－ＳｉＯ２系统中存在自释釉组成，限定了其组成范围，０．６７％＜Ｋ２Ｏ＜１．２８％，１０．６４％＜ＣａＯ＜１３．６２％，１１．５３％＜Ａｌ４Ｏ３＜１５．３２％，７２．７３％＜ＳｉＯ２＜７４．０４％，并讨论了自释釉瓷的性能。     

Effect of TiO2 thin film thickness and specific surface area by low-pressure metal–organic chemical vapor deposition on photocatalytic activities

TiO₂ photocatalyst films having an anatase crystal structure with different thickness were prepared by the low-pressure metal–organic chemical vapor deposition (LPMOCVD) to examine the effect of growth conditions on photocatalytic activity. Film thickness was linearly proportional to the deposition time. Structure of the film was strongly dependent on the deposition time. In early stage of deposition, fine particles deposit on the substrate. As increasing the deposition time, crystal orientation is gradually selected following the Kolmogorov model and c-axis oriented columnar crystals become dominant. The photocatalytic activity strongly depends on the film deposition time (or film thickness) in nonlinear way. The optimum thickness of TiO₂ catalyst film grown by LPMOCVD may locate between 3 and 5 μm.     

涂料原料和涂层厚度对反射隔热保温性能影响研究

通过研究涂料配方中所用乳液、颜料、常规填料和隔热填料在红外灯下的反射、隔热和保温性能，发现高折射率的二氧化钛和含有微孔的硅藻土具有最佳的反射和隔热保温效果，轻质碳酸钙和重质碳酸钙具有一定的隔热保温作用，而理论上具有隔热保温效果的填料海泡石等并没有预期的效果。涂层厚度对隔热保温效果具有一定影响，但是没有颜料和填料的影响大。隔热涂料使用的填料应含有硅藻土、二氧化钛以及一些常规的填料。     

基于远程监控图像的绝缘子覆冰检测算法

提出一种基于远程监控图像的绝缘子覆冰情况检测算法。本文算法充分利用边缘检测方法和其他图像处理方法,对覆冰绝缘子侧面冰棱的边缘情况进行精确的检测。本文算法还引入了摄像头的标定参数,使其能更加准确地估计覆冰绝缘子侧面的冰棱长度。当摄像头因为外力或其他因素而产生角度偏移时,本文算法能及时地对摄像头标定参数做出修正,并利用新的标定参数重新估计绝缘子的覆冰情况。实验结果表明,本文算法对绝缘子侧面冰棱边缘检测效果显著,满足实时监控和预警报警的要求。     

平盖开孔的有限元分析及其补强方法的探讨

为了使平盖开孔补强结构更为合理、可靠,使用圆形平板的理论解和有限元分析方法,对不同开孔直径的27个平盖模型进行了应力计算和分析比较,进一步探讨了不同的开孔补强方法。结果表明,对于开孔率小于0.5的平盖开孔补强采用均匀增加平盖厚度的方法,不能解决孔边产生的应力集中问题,难以达到补强的效果;而采用外加补强元件的方法,则应明确其补强范围应在2d范围内。     

薄壁注塑成型技术

由于3C产品向“轻、薄、短、小”方向发展得越来越快，所以薄壁注塑成型技术也受到人们高度重视。介绍了薄壁注塑成型技术产生的背景及其优点，分析了薄壁注塑成型的定义，综述了薄壁注塑成型中的注塑机、模具设计、制品设计和材料选用，探讨了薄壁注塑成型中所面临的主要问题。     

换热器管板厚度的快速计算

在化工生产中，换热器设备是应用最广泛的一种设备，且占主导地位。而在换热器设计过程中，管板厚度设计计算比较复杂。本文的特点是在满足GB151—1999《管壳式换热器》标准要求的前提下，介绍一种快速简便估算管板厚度的计算公式，从而达到快速确定管板厚度的目的。