机械球磨Al-10%Ti粉末的组织和热稳定性

研究了机械球磨方法制备的Al-10%Ti混合粉末的组织和热稳定性.结果表明:在球磨作用下,Al, Ti粉末的颗粒尺寸得到有效细化,并且球磨时间越长,Al/Ti粉末储备能量越大,生成Al-Ti金属间化合物所需的反应激活能越低,内能的增加和扩散能力的提高是由于机械球磨导致了大量的晶格缺陷;Al-10%Ti混合粉末反应烧结后相互扩散形成的最终产物是DO22-Al3Ti.     

基于UGNX的五坐标数控编程后处理程序开发应用

针对UGNX平台下的五坐标数控铣削编程后处理程序开发,以PostBuilder为环境,详细介绍了其五坐标数控铣削机床的后处理程序开发的关键技术,包括PostBuilder后处理开发模式、五坐标机床运动学原理配置、TCL语言应用等方面,并以FIDIA KR214六坐标高速铣削加工中心的后处理开发为实例进行应用说明。     

Synthesis and hydrogen storage properties of Mg-based alloys

Mg-based alloys have been made by mechanical alloying Mg with some transition and non-transition elements. The thermal stability and hydrogen storage properties have been investigated. It was found that mechanical alloying results in a supersaturated solid solution of some elements in the Mg phase. Thermal annealing and/or hydrogenation cause irreversible decomposition of supersaturated solid solution leading to a composite of Mg or MgH₂ with other phase(s) depending on the composition and contents. Therefore, the plateau pressure or thermodynamic properties of hydrogen absorption/desorption of the supersaturated solid solution are no different from that of the Mg composite. While in some equilibrium systems, the formation of Mg solid solution is reversible upon hydrogenation/dehydrogenation. The plateau pressure of the hydrogenation/dehydrogenation is increased due to the interaction of the alloying elements with the Mg lattice in the solid solution. The Mg–Li system is an exception because of the formation of stable LiH upon hydrogenation of Mg(Li) solid solution. No interaction takes place between Mg or MgH₂ with LiH, therefore, no destabilization of MgH₂ is observed.     

Feasibility study of the minimum quantity lubrication in high-speed end milling of NAK80 hardened steel by coated carbide tool

High-speed milling of hardened steels generates high cutting temperature and leads to detrimental effects on tool life and workpiece surface finish. In this paper, feasibility study of the minimum quantity lubrication (MQL) in high-speed end milling of NAK80 hardened steel by coated carbide tool was undertaken. Flood cooling and dry cutting experiments were conducted also for comparison. It is found that cutting under flood cooling condition results in the shortest tool life due to severe thermal cracks while the use of MQL leads to the best performance. MQL is beneficial to tool life both in the lower speed cutting and the higher speed cutting conditions. A less viscous oil of MQL is essential in high cutting speed so that cooling effect can be effective. SEM micrograph of the insert shows that the use of MQL in high-speed cutting can delay welding of chips on the tool and hence prolongs tool life as compared with dry cutting condition. The application of MQL also improves machined surface finish in high-speed milling of die steels.     

Cu-Al预合金粉末中Al内氧化工艺的分析

对高能球磨制备的Cu-Al预合金粉末中Al内氧化的工艺进行了研究．结果表明，温度是决定临界氧分压Po2的关键因素，随着温度的升高，临界氧分压增加．适当提高温度可以减小环境氧分压的控制难度．高能球磨制粉对Al内氧化的热力学条件影响不显著，但对动力学条件影响显著．当Al的质量分数大于0．5％时，对于不同的Al含量的Cu-Al预合金粉末应有不同的加热工艺．当工艺参数适宜时，采用Cu-Al预合金粉末可以制备出组织均匀的Al2O3／Cu复合材料，其中Al2O3颗粒粒径2—5μm，颗粒间距5—10μm．     

Quality improvement of ball-end milled sculptured surfaces by ball burnishing

In this paper, the use of the ball burnishing process to improve the final quality of form tools (moulds and dies) is studied. This process changes the roughness of the previously ball-end milled surfaces, achieving the finishing requirements for plastic injection moulds and stamping dies. Ball burnishing can be easily applied in the same machining centres as those used for milling. In this way, both lead times and production costs can be dramatically reduced.

Both the burnishing system and its main parameters are taken into account, considering their influence on finishing. Workpiece surface integrity is ensured due to the surface smoothing effect of process and the associated cold working. Examples of different materials, machined surfaces, and industrial applications are explained, with respect to the maximum and mean surface roughness achieved.

The main conclusion is that using a large radial depth of cut in the previous ball-end milling operation, together with a small radial depth during burnishing can produce acceptable final roughness. Savings of production times are high, as burnishing is applied using the maximum linear feed of the machine, while milling must be made at moderate feeds. Moreover, ball burnishing NC programming is less critical and needs less care in its definition than CAM for milling.     

XK717数控铣床主轴系统的热特性分析

建立了主轴系统与普通水箱之间的冷却模型，并结合有限元方法，对XK717数控铣床主轴系统进行了热特性分析，得出了水箱设计参数和冷却泵的流量对铣床主轴系统热特性的影响规律，从而为数控铣床主轴冷却系统的设计提供了理论依据，具有一定的指导意义。     

热处理对球磨LaNi5-15%Mg合金相组成及热稳定性的影响

采用X-射线衍射仪(XRD)、扫描电子显微镜(SEM)、示差热分析仪(DTA)研究了热处理对球磨LaNi5-15%(质量分数,下同)Mg合金的组织形貌、结构变化及热稳定性的影响.结果表明,经250r/min球磨250h,样品由La、Mg、Ni非晶体及微量的晶体Ni、MgNi2组成,其DTA曲线上只出现了一个峰值温度为564.0K的放热峰.球磨粉末为规则的球形或近球形,颗粒直径范围为0.05～9.00μm,其中94%的颗粒尺寸为0.05～1.00μm;经763K×35天热处理后,样品由具有纳米尺度的MgNi2、LaMg2Ni9、Mg2NiLa三相组成,其平均晶粒直径为21.7nm,热处理样品的DTA曲线上没有吸热或放热峰出现,具有较好的热稳定性能.     

Manufacturing a TiAl alloy by high-energy ball milling and subsequent reactive sintering

A TiAl alloy was fabricated by high-energy ball milling and subsequent reactive sintering from the mixed powders of Ti and Al. High-energy ball milling produced a kind of particular composite powders with an extremely fine altemative Ti and Al lamella structure. The composite powders not only possessed good consolidation and densification characteristics, but also resulted in the augment of nucleation rate of α and γ titanium aluminides during solid-phase reactive sintering After a series of processing, pressing, degassing, extrusion, and sintering, the resultant TiAl alloy presented high relative density and refined grain sizes of （α2 ＋ γ） lamella and γ phases. The compressive yield strength of the sintered TiAl reached 600 MPa at 800℃.     

不锈钢搅拌桨铸造毛坯的CAD/CAM

开发了搅拌桨型值点计算软件模块，可完成搅拌桨铸造毛坯的型值点计算。以UG集成软件为平台，建立了搅拌桨铸造模型的三维数据模型；利用UG的CAM模块，生成木模的数控加工程序，研究了多轴数控铣削加工工艺，应用五轴联动铣削搅拌桨毛坯木模；并对搅拌桨铸造毛坯进行了检测及误差分析，为毛坯余量的设定提供了依据。