对发展橡胶机械的建议和看法

本文阐述了我国橡胶机械行业的发展现状,并对我国橡胶机械行业发展面对的挑战与机遇进行了分析。在此基础上,提出了准确进行市场定位、科学优化市场结构、积极开发创新技术、强化技术人员综合水平、对成熟技术设备进行标准化、不断提升产品环保性能、拓展产业国际化发展道路这些国内橡胶机械行业的发展建议。     

天然橡胶/顺丁橡胶共混物疲劳历程的研究

采用扫描电子显微镜、电性能测定和热重法等分析手段，研究了炭黑补强的天然橡胶／顺丁橡胶共混硫化胶的疲劳历程，探索了其内在的疲劳损伤机理。     

PBS/HNBR共混可降解橡胶的制备与性能

将聚丁二酸丁二醇酯（PBS）与氢化丁腈橡胶（HNBR）通过熔融共混的方法制备了可以降解的PBS/HNBR共混橡胶。利用X射线衍射（XRD）和扫描电子显微镜（SEM）,分别对水解前后的PBS/HNBR共混橡胶的晶体结构、表面的微观形貌进行了表征。研究了不同的PBS/HNBR共混比对混炼胶的硫化特性、水解前后力学性能、降解性能的影响。结果表明:PBS与HNBR共混并未影响PBS的晶体结构,PBS能较均匀地分散在HNBR橡胶基体中。在150 ℃的强碱溶液条件下,PBS/HNBR共混橡胶出现了一定程度的降解,且随着PBS用量的增加,降解速率提高。当PBS用量为50 g时,共混橡胶的降解程度达到19.50%,拉伸强度、断裂伸长率和硬度都有下降。     

不同牌号丁苯橡胶的耐低温性能研究

研究3种牌号丁苯橡胶(SKMS-10,SL-4525-0,SBR1502)的硫化特性、物理性能和耐低温性能。结果表明:SKMS-10具有优异的耐低温性能,生胶的玻璃化转变温度(T_g)为-73.3℃,硫化胶的T_g为-59.8℃,适于在极寒条件下使用;SL-4525-0胶料的F_max-FL较大,硫化胶的拉伸强度为19.3 MPa,撕裂强度为53 kN·m^-1,T_g为-48.6℃,具有优异的综合性能;SBR1502硫化胶的拉伸强度高达24.9 MPa,撕裂强度为49 kN·m^-1,但T_g为-38.4℃,耐低温性能较差,适用于载荷较大且耐低温性能要求不高的橡胶减振制品。     

橡胶混炼质量的影响因素及改进方法

从混炼工艺和混炼设备两个方面分析橡胶混炼质量的影响因素及改进方法。改善混炼工艺如采用高速或变速混炼工艺、低温一次法混炼工艺等可以提高混炼胶性能的稳定性和生产效率;调整湿法混炼喷射压力,在白炭黑胶料混炼过程中加入干冰,外加适当功率及时间的超声波作用辅助混炼可以提高配合剂的分散性和混炼胶的综合性能;对混炼设备内表面进行良好的涂层点焊,可以延长混炼设备的使用寿命,提高生产效率。这些方法对于提高混炼胶性能及生产效率,降低能耗和污染等具有突出的作用。     

热氧老化EPR电缆绝缘局部放电特性及劣化机理

为了探究热氧老化后乙丙橡胶电缆绝缘的局部放电特性及劣化机理,文中通过典型柱–板电极对不同老化程度的乙丙橡胶试样进行了局部放电试验,并对其放电发展特性和材料理化性质进行了分析。结果表明:放电起始电压和闪络电压均随绝缘老化程度的提高而降低;根据放电过程中放电特征量的变化规律,可将放电过程划分为4个阶段:起始阶段、发展阶段、持续阶段、预闪络阶段,且不同老化程度试样的PRPD谱图在各阶段呈现出特定形状;老化后的试样表面气化或气体解吸附、内部添加剂成分析出导致试样表面出现"沟壑区"、白色块状物和"微孔",分子结构中的羰基等含氧基团、聚乙烯和聚丙烯等自由基数量的增加是乙丙橡胶绝缘在热氧老化后更易出现局部放电的关键原因。     

Pyrolysis of vulcanized styrene-butadiene rubber via ReaxFF molecular dynamics simulation

Styrene-butadiene rubber (SBR) is widely used in tires in the automotive segment and vulcanization using sulfur is a common process to enhance its mechanical properties. However, the addition of sulfur as the cross-linking agent usually results in impurities in pyrolysis products during rubber recycling, and thus the desulfurization during tire pyrolysis attracts much attention. In this work, the pyrolysis of vulcanized SBR is studied in detail with the help of ReaxFF molecular dynamics simulation. A series of crosslinked SBR models were built with different sulfur contents and densities. The following ReaxFF MD simulations were performed to show products distributions at different pyrolysis conditions. The simulation results show that sulfur products distribution is mainly controlled by sulfur contents and temperatures. The reaction mechanism is proposed based on the analysis of sulfur products conversion pathway, where most sulfur atoms are bonded with hydrocarbon radicals and the rest transfer to H₂S. High sulfur contents tend to the formation of elemental sulfur intermediate, and temperature increase facilitates the release of H₂S.     

丁腈橡胶的发展现状与应用研究进展

综述了国内丁腈橡胶(NBR)的生产能力、产量与市场现状,分析了其国内市场的走向,从国内NBR生产工艺改进、新产品开发和特性化改性及国外丁腈橡胶信息传输应用和氢化丁腈橡胶聚合材料等几个方面介绍了国内外NBR生产技术的最新进展,并提出了我国NBR市场及技术的发展建议。     

Stereocomplex Crystallization Induced Significant Improvement in Transparency and Stiffness–Toughness Performance of Core-Shell Rubber Nanoparticles Toughened Poly(l-lactide) Blends

Toughening modification of poly(l -lactide) (PLLA) with rubber particles is often realized at the cost of transparency, mechanical strength, and modulus because high rubber loadings are generally required for toughening. In this work, a promising strategy to simultaneously improve the transparency and stiffness–toughness performance of poly(butyl acrylate)-poly(methyl methacrylate) (BAMMA) core-shell rubber nanoparticles toughened PLLA blends by utilizing the stereocomplex (SC) crystallization between PLLA and poly(d -lactide) (PDLA) is devised. The results reveal that the construction of SC crystallites in PLLA matrix via melt-mixing PLLA/BAMMA blends with PDLA can prevent BAMMA nanoparticles from aggregation and promote them to form network-like structure at lower contents. As a result, not only higher toughening efficiency with less rubber contents but also superior transparency is achieved in the PLLA/PDLA/BAMMA blends as compared with the PLLA/BAMMA ones where large aggregated BAMMA clusters are formed. Moreover, the outstanding reinforcement of SC crystallites network for PLLA can impart an enhanced tensile strength and modulus to PLLA/PDLA/BAMMA blends, thus improving the stiffness–toughness performance of PLLA/PDLA/BAMMA blends to a higher degree. This work demonstrates that SC crystallization is a promising solution to solve the contradiction between transparency and mechanical properties and then obtain superior comprehensive performances in rubber toughened PLLA blends.     

型材弯曲模设计

分析了型材在弯曲后其口型失稳起皱的原因,介绍了在型材槽型中填充胶条后在模具的夹持中弯曲成形的工艺,从根本上解决了型材的失稳和起皱,保证了型材的口型尺寸。