宽厚板厚度控制模型的优化

宽厚板厚度控制的目的是轧制出板形良好、板凸度小、同板差和异板差尽可能小的产品.莱钢宽厚板生产线自投人生产以来,在板凸度、厚度的均匀性、同板差和异板差等宽厚板厚度控制的瓶颈问题上都难以达到要求.为了实现对轧制厚度的要求,我们在现有的厚度控制模型的基础上,深入理解其控制功能、补偿功能的作用,找到引起厚度难以控制的主要因素,采取轧辊刚度补偿、轧辊偏心补偿、支撑辊油膜厚度补偿、工作辊热膨胀补偿及冲击力补偿等措施来优化厚度控制模型.自优化相应厚度参数和增加相关补偿控制功能以来,宽厚板厚度控制的精度得到很大的提高,具有很高的推广价值.     

胶层厚度对拉伸试样应力分布影响的数值分析

运用弹塑性有限元法研究了胶层厚度对承受拉伸载荷的对接接头胶层内应力分布的影响．三维有限元法数值分析的结果表明，随胶层厚度减小，胶层中正应力SZ与剪应力SYZ的分布趋于均匀；而对正应力SY而言，胶层厚度为0．15mm时，其边缘峰值应力最低。     

Development of a Failure Model for the Adhesively Bonded Tubular Single Lap Joint

The accurate calculation of the stresses and torque capacities of adhesively bonded joints is not possible without understanding the failure phenomena of the adhesive joints and the nonlinear behavior of the adhesive.

In this paper, an adhesive failure model of the adhesively bonded tubular single lap joint with steel-steel adherends was proposed to predict the torque capacity accurately.

The model incorporated the nonlinear behavior of the adhesive and the different failure modes in which the adhesive failure mode changed from bulk shear failure, via transient failure, to interfacial failure between the adhesive and the adherend, according to the magnitudes of the residual thermally-induced stresses from fabrication.     

平板边界层湍流的数值分析

对于不可压缩平板边界层的时间模式的直接数值模拟（DNS）而言,在转捩后继续计算,就可以得到湍流直接数值模拟结果．分析计算结果发现,当湍流充分发展后,其平均流剖面、各种量的脉动均方根值和雷诺应力等沿平板法向的分布都具有相似性．不过,从转捩完成至湍流充分发展之间有一过渡过程,其间上述相似性不成立．这一结果为简化但又较准确地计算工程技术问题中的湍流提供了一种可能性．此外,还分析了其他一些湍流特征,如形状因子和位移排移厚度随时间的演化规律．为了观察到相干结构,须将展向的计算域缩小一半,以增加分辨率,研究结果表明,湍流边界层近壁区存在相干结构,其主要表现是准流向涡或涡对．     

Effect of Deflected Discs Thickness to the Damping Characteristic of Tube Shock Absorbers

Research is conducted on the relationship between thickness of deflected disc and damping force of tube shock absorbers. By analyzing performing characteristics of the throttling valve using throttling theory of small clearance space and thin place deformation theories, mathematical correlation between disc thickness and magnitude of damping force is formulated. Moreover, a rule concerning change of damping force in terms of disc thickness is concluded.     

加劲肋对外伸端板连接火灾下破坏模式的影响

为研究外伸端板连接节点火灾下的破坏模式及承压加劲肋厚度对节点耐火性能及柱稳定性的影响,研究了热力耦合作用下节点的响应.采用钢结构设计理论和非线性有限元分析方法研究了节点火灾下的破坏模式、承压加劲肋的失稳及加劲肋厚度对节点耐火性能及柱稳定性的影响.结果表明:火灾下节点的破坏模式为:首先在端板和柱翼缘承拉区发生弯曲大变形,之后承压部分局部失稳并最终导致节点丧失承载力;承压加劲肋厚度对节点耐火性能有较大影响,火灾下加劲肋受到不断加大的热应力作用,但其临界应力随材料刚度退化而不断降低,较薄的承压加劲肋易发生失稳并引发柱腹板局部屈曲导致节点失效.适当增加承压加劲肋厚度可防止加劲肋的屈曲并有利于柱火灾下的稳定.     

Corner forming of AZ61A magnesium alloy tube within warm hydroforming

The corners with small radii on cross sections are crucial for forming hydroformed components with polygonal sections.In this paper,warm hydroforming experiments of AZ61A magnesium alloy tubes were carried out to study the forming regularity of round corners by using a demonstration part with square sections.Effects of temperature on radius forming,thinning ratio distribution and microstructure were revealed and a component with relative outer corner radius of 3.0 was obtained by warm hydroforming at 240℃.The minimum thickness of the formed square section was located in the transition position between the corner and the straight wall.The thinning ratio of the round corner increased with the increase of forming temperature.Formability of the magnesium tube was improved by raising temperature under the effect of dynamic recrystallization at 240℃.     

考虑冷变形加工硬化的翻边力理论计算

在分析现有计算公式存在不足的基础上,根据翻边变形区材料的应力应变特点,考虑了冷变形加工硬化(取幂函数硬化规律)和变形区材料厚度变化(翻边为变薄)两个因素的影响,利用金属塑性成形问题求解理论中的主应力法,推导和提出了圆孔翻边力计算的一个新公式.通过用钢板(SPCC)和铜板(T1)进行了翻边工艺试验的验证,并与经验公式和现有理论公式的计算结果进行了比较,表明新公式计算结果能接近于实际,且原理上更为科学合理.     

Characteristics of shell thickness in a slab continuous casting mold

The key to reduce shell breakout in the continuous casting process is to control shell thickness in the mold.A numerical simulation on the turbulent flow and heat transfer coupled with solidification in the slab mold using the volume of fluid (VOF) model and the enthalpy-porosity scheme was conducted and the emphasis was put upon the flow effect on the shell thickness profiles in longitudinal and transverse directions.The results show that the jet acts a stronger impingement on the shell of narrow face,which causes a zero-increase of shell thickness in a certain range near the impingement point.The thinnest shell on the slab cross-section locates primarily in the center of the narrow face,and secondly near the comer of the wide face.Nozzle optimization can obviously increase the shell thickness and make it more uniform.     

基于粘聚力的沥青稳定碎石设计方法研究

针对沥青稳定碎石混合料对抗拉性能的要求,采用结合混合料抗压强度及抗拉强度的粘聚力法,确定沥青稳定碎石混合料的沥青用量,将结果与传统的马氏方法进行比较,并应用两种沥青膜厚度计算方法计算了有效沥青膜厚度,得出粘聚力法使混合料获得具有更好粘聚力的沥青膜厚,且沥青膜厚范围约为6.5μm~9.0μm。