铜铝异步轧制复合工艺及组织性能

采用异步轧制工艺进行了铜铝薄带的复合,并对复合带进行了退火处理,利用金相显微镜、扫描电镜和拉伸试验机进行了复合带组织的观察和性能的测定.结果表明,异步轧制相比同步轧制的界面波浪状形貌明显减少,界面更加平整;在相同的压下率下,异步轧制的轧制力要小于同步轧制的轧制力,使轧制的稳定性和精度得到了提高,有益于提高界面剥离强度;异步速比与复合带界面的剥离强度呈抛物线关系,异速比为1.25界面的剥离强度最大;异步速比增加,铜/铝复合带Cu/Al厚度比增加.所得结果在铜铝薄带轧制复合领域的研究有重要意义.     

Novel strong and tough Ta/TaHfC2 composites with multi-scale laminated structure

Ta-Hf-C ternary ceramics are good candidates for structural components used in extreme thermal environment. However, intrinsic brittleness greatly restricts their applications in reality. Here, we report a novel TaHfC₂-based composite with superior strength and toughness by employing Ta foil as interlayers to generate a multi-scale laminated structure together with the in situ formed Ta₂C MXene during sintering. Owing to the unique composition and microstructure, the tensile strength, shear strength, fracture toughness (K_IC), and work of fracture of Ta/TaHfC₂ have reached 233 ± 12 MPa, 64 ± 6 MPa, 13.16 ± 0.03 MPa·m^1/2, and 1726 ± 448 J/m² simultaneously, and all showed substantial increments when compared with TaHfC₂ monolithic ceramic and related Ta-Hf-C materials as showed in literatures. This study significantly improved the toughness of TaHfC₂, and it provides a new high-performance thermal structural material for the aerospace industry as well as a new idea for toughening ultra-high temperature ceramics (UHTCs) of transition metal carbides.     

Influence of metallic properties on the fracture characteristics of Al2O3/Ti/Ni-laminated composites

The mutual confinement of ceramics and metals in laminated composites tends to change the original properties of ceramics and metals. In this study, two kinds of laminated composites, Al₂O₃/Ti and Al₂O₃/Ti/Ni, were prepared. Three-point bending experiments revealed that Al₂O₃/Ti underwent brittle fracture after elastic deformation. The fracture morphology analysis revealed that the Ti in Al₂O₃/Ti became brittle due to the formation of columnar crystals. The temperature gradient perpendicular to the direction of laminations during preparation was responsible for the formation of columnar crystals. The force–displacement curves of the Al₂O₃/Ti/Ni combine the properties of elastic deformation of ceramics and plastic deformation of metals. The reason why the Al₂O₃/Ti/Ni did not fracture completely in the bending experiments is that Ni maintained the toughness, and there is a good interfacial bond among Al₂O₃, Ti, and Ni. The indentation crack analysis revealed that cracks have long transverse propagation and short longitudinal propagation in both laminated composites. Finite element analysis revealed that this was due to compressive stress in the Al₂O₃ layer and tensile stress in the metal layer. This compressive stress consumes the crack energy in the longitudinal direction and stops the crack in the metal layer. The brittle to ductile gradient transition among Al₂O₃, Ti, and Ni, combined with the guidance of crack propagation direction by the interfacial layer, enhances the ability of Al₂O₃/Ti/Ni to resist damage.     

激光干涉在蜂窝夹心层板振动模态测量中的应用

采用激光电子散斑干涉测量技术(electronic speckle pattern interferometry,简称ESPI)对悬臂矩形损伤蜂窝夹心复合板稳态振动下的振型进行了实验研究。通过完整试样的振型测量结果与有限元模拟均匀悬臂金属板结构振型的类比,验证了有关蜂窝夹心复合材料具有横观各向同性假设的观点,获得了悬臂矩形蜂窝夹心复合层板前14阶离面振动模态的振型图。实验结果表明,结构的损伤导致其局部刚度改变,使得共振频率减少,损伤对其高阶振型的形状改变较为明显,有时甚至是模态跃迁。     

High performance films of cellulose butyral derivative having a necklace-like annular structure in the side chains

We fabricated high performance films using cellulose butyral (CB) synthesized from native cellulose. Two-step reactions were adopted to produce the derivative CB, including etherification of cellulose with glycidol in NaOH/urea aqueous solution to yield O-(2,3-dihydroxypropyl) cellulose (DHPC), and butyralization of DHPC. Both DHPC and CB products were easily processed into a thin film by hot-press molding. The butyral modifier significantly improved the tenacity of highly ductile DHPC, by virtue of the possible chain-entangling action of the ring structures in the stretching process. Thereby the film toughness was markedly enhanced. The CB films exhibited excellent optical transparency and a good adhesive property to glass plates. Thus the films may be comparable to commercial poly(vinyl butyral) (PVB) films in optical and mechanical performances and therefore possess a potential applicability as interlayer for laminated glasses.     

Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping

Laminated object manufacturing (LOM) is one of the commercialized rapid prototyping (RP) processes, where a focused laser is usually used to cut the cross-section contours of a 3 D part and the grid hatchings of the part-exterior region on a sheet paper stack-wise. Using a laser beam as a cutter can be costly, and the thermal burning of a sheet paper along a laser scanning path can also cause an environment-polluting smoke. This paper presents a paper laminating RP system using a knife as the paper cutter instead of a laser beam. The knife holder is mounted through a radial bearing on the X-Y positioning mechanism in such a way that the knife tip is eccentric to the bearing axis by a small distance (so-called offset). Therefore, the knife tip, which engages into the sheet paper during cutting, tends to follow the path of the XY-driven bearing axis by the error that depends on the path tangential and the eccentricity of the knife tip. A tractrix model is applied to describe the kinetic motion of the knife tip and a method is formulated to compensate for the tracing error of the eccentric knife tip by modifying the original cross-section contours of the part for each layer based on the tractrix equation. A study has also been performed regarding the effect of the knife tip geometry on the cutting notch of the sheet paper and on the roughness of the finished part.     

在结构受拉区设置钢板的抗裂机理分析

采用经典层合梁理论分析了钢板在结构中对裂缝阻碍的作用，证明了在结构受拉区设置钢板可以更充分的发挥钢材的作用，使得钢板与混凝土共同受力，起到阻碍受拉区域混凝土裂缝产生的作用。     

Al_2O_3/ZrO_2层状复合陶瓷的结构设计与性能

以ZrO2 为基本组成相的层状材料 ,采用干法成型工艺 ,通过对表面层不同组分Al2 O3+ZrO2 和表面厚度的系统研究和设计 ,提出设计三层结构复合陶瓷层裂参数λ ,当λ小于 1.5时 ,表面层不会出现层裂 ,整体材料性能较好 .研究表明 ,表面残余压应力的存在 ,使得三层结构复合陶瓷较单层结构陶瓷表现出更高的强度、硬度、断裂韧性和其他性质 .45 %Al2 O3/ZrO2 / 45 %Al2 O3层状复合陶瓷的弯曲强度达 682MPa,断裂韧性达 16.2MPa·m1 /2 ;而单层ZrO2 陶瓷的弯曲强度和断裂韧性分别仅为 45 0MPa和 8.8MPa·m1     

Proposal for a benchmark model of a laminated iron core and a large‐scale and highly accurate magnetic analysis

This paper describes a benchmark model proposed for the clarification of the characteristic of various methods for modeling the laminated iron core. In order to obtain a reference solution of the benchmark model, a large‐scale nonlinear magnetostatic field analysis with a mesh fine enough to represent the microscopic structure of the laminated iron core is carried out by using the hybrid finite element–boundary element (FE‐BE) method combined with the fast multipole method (FMM) based on diagonal forms for translation operators. The computational costs and accuracy of two kinds of homogenization methods are discussed, comparing them with the reference solution. As a consequence, it is verified that the homogenization methods can analyze magnetic fields in laminated iron core within acceptable computational costs. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 170(1): 26–35, 2010; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20809     

积层(Build-up)封装工艺的发展及其设计挑战(1)

回顾了自1988年以来的逐次积层(SBU)层压基板的发展过程。文中报告了IBM自2000年采用的这种工艺的开发过程。这些层压基板是一种非均匀性结构,有3部分组成:芯板,积层和表面层,每一部分都是为满足封装应用的需求而开发。薄膜工艺极大提高了SBU层压基板的绕线能力,同时也使得这种工艺非常适合高性能设计。本文着重阐述了IBM在将该工艺用于ASIC和微处理器封装时,在设计、制造和可靠性测试等各个阶段所遇到的挑战。