Possibilities and extension of XRD material response analysis in failure research for the advanced evaluation of the damage level of Hertzian loaded components

Due to clearly distinguishable damage symptoms, it is differentiated between the surface and sub‐surface failure mode of rolling bearings. Material states red out by X‐ray diffraction (XRD) residual stress measurements point to a variety of loading conditions especially at raceway surfaces that are associated with several competing failure mechanisms. The corresponding lifetime reduction can range from the lower fatigue strength region to material ratcheting in extreme cases. Relevant position of the microstructural changes and nature of the failure mechanisms are characterized. The time alteration of the XRD material parameters measured at or near the surface and at the depth of the maximum equivalent stress correlates, in a different manner, with the statistical parameter of the 10 % bearing life. Both failure modes are illustrated by concrete examples. Contaminated lubricant and boundary lubrication, which represent practically important surface‐induced failures, are discussed in more detail. Gray staining, i.e. shallow pitting, often occurs without distinct indication of global material aging by means of XRD characteristics. Here, scanning electron microscopy observations and electron microprobe analyses point to corrosion fatigue as acting surface failure mechanism. The interaction between material and lubricant under complex loading regimes particularly of mixed friction and corrosion opens further failure research areas in the field of tribology.     

厚度控制技术在中厚板轧制生产中的应用

本文探讨了影响中厚板厚度波动的因素，结合安钢中板厂2800mm轧机按合同轧制一批交货重量不大于理论重量船板的生产实践，总结了实际生产中实现高精度厚度控制的有效方法。     

WTG420铁路罐车用钢的组织结构和力学性能分析

分析了ＷＴＧ４２０铁路罐车用钢的组织结构和力学性能。提出了冶炼与轧制的技术关键，其一，添加稀土元素改善钢中夹杂物；其二，采用控轧控冷使铁素体晶粒细化。     

环件轧制中晶粒变化的计算机模拟

金属微观结构变化影响产品机械性能。本文将金属再结晶数学模型与三维热刚塑性有限元结合起来进行模拟计算，获得了环件轧制中晶粒变化的三维分布规律，及与以往不同的轧制力和力矩变化。所用方法有普遍适用性。     

New Technology for Producing Molybdenum Wire Billets

On the basis of systematic studies of intense methods for metal forming, a production scheme has been developed, substantiated by experiment and realized for manufacturing molybdenum wire. The main stages are helical rolling of small rounded bars, vibratory drawing with induction heating of wire billets, and cold wire drawing with hydrodynamic introduction of lubricant and application to the tool of vibration in the transitional stages of the process (start-up, speed-up, slow-down, and stopping the pulling tool drive).     

Φ450轧机厚控系统的改造设计

介绍对轧机厚控系统的改造设计,详细描述其控制系统硬件构成、软件设计、控制模型的组成及特点。     

层流冷却在南钢中厚板卷厂的应用

轧后快冷，配合成份优化和控制轧制，可以使钢材获得良好的强韧性和焊接性能。本文介绍了南钢申厚板卷生产线上轧后控冷系统的选型、布置、结构特点、工艺特点和应用。该系统具有维护简单、控制灵活、冷却均匀、冷却能力强的特点，使南钢具备生产综合性能良好的钢板和钢卷的能力。并已经成功生产出X65管线钢和D36高强船板等高附加值产品。     

高合金铁基烧结材料在轧钢导位中的应用研究

本文研究了高合金铁基烧结材料在轧钢导位中的应用。实验表明,通过粉末冶金液相烧结技术,可以获得具有优良综合性能的制品,材料密度ρ≥7.5 g/cm3,硬度≥55 HRC,抗弯强度≥1 000 MPa,冲击韧度αk≥3.9 J/cm2,满足了轧钢导位辊的工作要求。材料利用率可达95%以上、降低了制备成本。使用寿命是普通轧辊寿命的3~6倍,适用于线材和小型型材的轧钢生产。     

用高梯度磁场净化轧钢废水

通过用高梯度磁场处理热轧厂废水的试验,得到了在试验条件下浊度(水中不溶物的含量)和铁的去除率,确定了最佳净化条件.在此条件下,能够有效去除废水中的不溶物和铁,经过处理的水质达到了工艺循环水的水质标准.