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11.
In order to improve the process effectiveness and joint quality, ultrasonic vibrations were integrated with friction stir lap welding. Effect of ultrasonic exertion on the process and joint quality of AA 6061-T6 were investigated. Upon ultrasonic exertion, joints owned larger effective lap width, shorter hooks and improved strength. Weld fracture mode changed from a ductile–brittle mixed mode to a more ductile mode while the fracture path shifted from lap interface to beyond the stir zone. Material flow and interface defects were characterised using lap welded dissimilar aluminium alloy joints. Ultrasonic vibration improved the material flow and reduced the interfacial defects. Variations in failure load of joints were found in accordance with the variations in material flow and interfacial defects. 相似文献
12.
针对反射面成型的复杂影响因素,提出平面桁架构建的定日镜面形支撑结构优化技术路线. 利用模拟仿真、数值计算和优化算法等方法,解析20 m2定日镜面形定义技术路线的4个组成环节:面形规格及宽高比、上弦杆的截面矩、平面桁架组间距的最优值、机加工中工艺控制要点的量化. 试制小型定日镜进行实验,分析光斑形状和能流密度分布特性,并与理想球面形光斑比较,两者的拟合优度大于0.98. 实验结果表明,当反射镜宽高比取1.2,上弦杆截面矩取40 000 mm4,桁架组间距取950 mm,上弦杆和斜杆的开孔公差小于0.9 mm时,反射面形的质量提升. 研究从原理和实践上证明了该优化技术路线的可行性. 相似文献
13.
A novel dual-rotation bobbin tool friction stir welding (DBT-FSW) was developed, in which the upper shoulder (US) and lower shoulder (LS) have different rotational speeds. This process was tried to weld 3.2 mm thick aluminum-lithium alloy sheets. The metallographic analysis and torque measurement were carried out to characterize the weld formability. Experimental results show that compared to conventional bobbin tool friction stir welding, the DBT-FSW has an excellent process stability, and can produce the defect-free joints in a wider range of welding parameters. These can be attributed to the significant improvement of material flow caused by the formation of a staggered layer structure and the unbalanced force between the US and LS during the DBT-FSW process. 相似文献
14.
于立兴 《兵器材料科学与工程》2003,26(1):55-57
板厚为 5 5mm的 16Mn钢采用CO2 半自动气保焊建造大型转炉炉体的可能性和可靠性如何 ?目前尚缺少足够的试验数据。为了给转炉工程的施工焊接提供可靠数据 ,确保焊接质量 ,对板厚 5 5mm16Mn钢CO2 半自动的焊接性能进行了一系列的试验研究 相似文献
15.
对Incoloy825材料的焊接和抗腐蚀性能,以及在加氢裂化装置高压空冷器上的应用中应注意的问题进行了探讨.对此种空冷器在制造中如何解决异种钢焊接的难题,在清洗和水压试验中如何避免腐蚀等提出了建议. 相似文献
16.
中压蒸汽管道作为工厂的公用管网的组成部分,在生产中起着非常重要的作用,其主要用于压缩机蒸汽透平等关键工艺单元,除了对材料有特殊要求外,还要求运行可靠、管内高度洁净,因此对焊接质量提出了更高要求。结合齐鲁石化公司煤代油技术改造工程的中压蒸汽管道的施工,就焊接质量用统计分析的方法,对焊接产生的气孔、夹渣、未焊透等缺陷产生的原因及采取的控制措施进行了分析,并就今后的焊接质量控制提出建议。 相似文献
17.
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19.
P. J. C. Skitt M. A. Javed S. A. Sanders A. M. Higginson 《Journal of Intelligent Manufacturing》1993,4(1):79-94
The potential of using artificially simulated neural networks as intelligent, adaptive process-monitoring devices is discussed. The investigation is considered as a method for automatic, intelligent exception reporting for quality control applications. The technique is also compared with the conventional statistical approaches of principal component analysis and Kohonen's feature map. The applications of the technique in aerospace and manufacturing environments are presented and a possible extension of the method to incorporate a diagnostic function is discussed.Seconded from Cheltenham and Gloucester College of Higher Education as a Royal Society/SERC Research Fellow at Smith's Industries Aerospace and Defence Systems, Bishop's Cleeve, Cheltenham, UK. 相似文献
20.
Anthony E. Bentley 《国际强度与非线性控制杂志
》1994,4(1):119-160
》1994,4(1):119-160
Two different control systems were developed using quantitative feedback theory for weld quality improvement. The first application to be discussed was designed for the resistance pinch welding process and uses electrode displacement and force as feedback parameters. A correlation between weld quality and electrode displacement is established for constant electrode force. The system is capable of producing repeatable welds of consistent quality, with wide variations in weld parameters. This is the first time feedback control has been successfully applied to pinch welding. The second example presented in this paper was developed for penetration control of the gas-tungsten-arc welding process. The feedback signal is obtained by measuring the amount of light emitted from the back side of the weld. Welds of constant penetration have been demonstrated in tests with travel speeds varying from 1.5 to 6 inches per minute and with 200 per cent changes in part thickness. 相似文献