High pressure EIGA preparation and 3D printing capability of Ti—6Al—4V powder

Ti—6Al—4V alloy powder was processed by electrode induction melting gas atomization (EIGA) at high gas pressure (5.5–7.0 MPa). The effects of atomizing gas pressure on the powder characteristics and the microstructure, along with the mechanical properties of the as-fabricated block by laser melting deposition (LMD), were investigated. The results indicate that the diameters of powders are distributed in a wide range of sizes from 1 to 400 μm, and the median powder size (d₅₀) decreases with increasing gas pressure. The powders with a size fraction of 100–150 μm obtained at gas pressures of 6.0 and 6.5 MPa have better flowability. The oxygen content is consistent with the change trend of gas pressure within a low range of 0.06%–0.20%. Specimens fabricated by LMD are mainly composed of α+β grains with a fine lamellar Widmanstatten structures and have the ultimate tensile strength (UTS) and yield strength of approximately 1100 and 1000 MPa, respectively. Furthermore, the atomized powders have a favorable 3D printing capability, and the mechanical properties of Ti—6Al—4V alloys manufactured by LMD typically exceed those of their cast or wrought counterparts.     

Ti6Al4V钛合金表面Al2O3颗粒改性微弧氧化涂层制备及性能

微弧氧化技术是一门新的表面处理技术,在很多领域有着广泛的应用前景,但其结构受限于电解液成分。本文通过在磷酸盐电解液中加入Al2O3陶瓷颗粒,使得在Ti6Al4V钛合金表面的微弧氧化涂层结构和性能得到改性。涂层的结构和性能通过扫描电镜和XRD衍射仪进行表征和测试,涂层的抗高温氧化性能和热震性能通过高温热循环氧化试验和热震试验进行测试。结果表明,通过在电解液中添加Al2O3陶瓷颗粒,涂层由Al2TiO5 and TiO2组成,涂层更为致密,表现出更为优异的抗高温氧化和热震性能。电解液中游动的Al2O3陶瓷颗粒在微弧氧化过程中被吸入到样品表面并进入涂层,涂层的结构和性能得到改性。     

Effect of α phase morphology on fatigue crack growth behavior of Ti−5Al−5Mo−5V−1Cr−1Fe alloy

Taking a Ti−5Al−5Mo−5V−1Cr−1Fe alloy as exemplary case, the fatigue crack growth sensitivity and fracture features with various tailored α phase morphologies were thoroughly investigated using fatigue crack growth rate (FCGR) test, optical microscopy (OM) and scanning electron microscopy (SEM). The tailored microstructures by heat treatments include the fine and coarse secondary α phase, as well as the widmanstatten and basket weave features. The sample with coarse secondary α phase exhibits better comprehensive properties of good crack propagation resistance (with long Paris regime ranging from 15 to 60 MPa·m^1/2), high yield strength (1113 MPa) and ultimate strength (1150 MPa), and good elongation (11.6%). The good crack propagation resistance can be attributed to crack deflection, long secondary crack, and tortuous crack path induced by coarse secondary α phase.     

Electrochemical impedance spectroscopy analysis of V–I characteristics and a fast prediction model for PEM-based electrolytic air dehumidification

PEM-based electrolytic air dehumidification is innovative due to its high efficiency, compact size and cleanness. However, high polarization loss and severe performance degradation have been observed, especially at high applied voltages (>2.5 V). Understanding the V–I characteristics is critical to performance optimization. This study experimentally investigated the V–I characteristics and internal response of materials under various operating conditions, with in-situ Electrochemical Impedance Spectroscopy (EIS) methods. Real-time mass transfer, electrochemical polarization and reaction dynamics of PEM components during dehumidification were derived by EIS. Then, a fast prediction model was built to directly predict the dehumidification rate and attenuation without any iteration, suitable for online monitoring and adjustment. Compared to other models, this model can take a quick understanding of the impact of operating conditions on the material characteristics inside the PEM element. The deviations of current density, PEM proton conductivity and moisture removal were 3%, 11.2% and 15.3%, respectively, compared to experiment data. Results showed that when the applied voltage changed from 1.5 to 3.5 V, the high-frequency resistance of the PEM element increased from 1.69 to 2.69 Ω, and the PEM proton conductivity decreased by about 38 times. The sharp drop in PEM proton conductivity resulted in a current attenuation. With this model, requirements for key components of PEM dehumidification were also obtained. Analysis of the overpotential distribution showed that increasing the water retention and reducing the dependence of proton conductivity on water molecules of the PEM can effectively improve the performance. This research provides guidance for the performance optimization and material selection of PEM-based dehumidification.     

Synthesis of V-doped SiC powder for growth of semi-insulating SiC crystals

V-doped semi-insulating (VDSI) SiC crystal is a promising substrate for high-frequency electronic devices achieved using GaN epitaxial films. However, V doping in a SiC crystal is difficult to control owing to the different sublimation temperatures of VC and SiC. The amount of V changes depending on the growth sequence, which has been a significant concern in VDSI SiC substrates in terms of wafer reliability.In this study, therefore, we aimed to synthesize a single source by vaporizing Si, C, and V under the same conditions to improve the doping issue in VDSI SiC. We synthesized V-doped SiC powder as the starting material for VDSI SiC substrate based on thermodynamic modeling, and the synthesized powder was used to grow a VDSI SiC crystal via physical vapor transport.Finally, considering the homogeneous V concentration in the grown crystal, the synthesized V-doped SiC was observed to be effective to grow VDSI SiC independent of the growth sequence.     

Orientation Dependence of the Micro-Pillar Compression Strength in an Electron Beam Melted Ti–6Al–4V Alloy

An α/β two-phase Ti-6 Al-4 V alloy was fabricated by electron beam melting to obtain a basketweave structure.The orientation dependence of the mechanical properties of Ti-6 Al-4 V alloy was studied by micro-pillar compression and post-mortem transmission electron microscopy analysis.The results indicate that different grains have different mechanical responses,and the possible attributions were discussed.Besides the orientation effect,due to the limited volumes of micropillars,the size of the a phases,dispersion of the β phases,and the presence of the free dislocation path also affect the mechanical properties of the micropillars to a large extent.Although no direct link was discovered between the mechanical properties and the parent βorientations,this work provided a promising method to further study the anisotropic mechanical behavior in Ti-6 Al-4 V alloy.     

Accounting for the uncertainties in the estimation of average shear wave velocity using V S– N correlations

Site-specific seismic hazard analysis is crucial for designing earthquake resistance structures, particularly in seismically active regions. Shear wave velocity ( V _S) is a key parameter in such analysis, although the economy and other factors restrict its direct field measurement in many cases. Various V _S–SPT– N correlations are routinely incorporated in seismic hazard analysis to estimate the value of V _S. However, many uncertainties question the reliability of these estimated V _S values. This paper comes up with a statistical approach to take care of such uncertainties involved in V _S calculations. The measured SPT– N values from all the critical boreholes were converted into statistical parameters and passed through various correlations to estimate V _S at different depths. The effect of different soil layers in the boreholes on the Vs estimation was also taken into account. Further, the average shear wave velocity of the top 30 m soil cover ( V _S30) is estimated after accounting for various epistemic and aleatoric uncertainties. The scattering nature of the V _S values estimated using different V _S– N correlations was reduced significantly with the application of the methodology. Study results further clearly demonstrated the potential of the approach to eliminate various uncertainties involved in the estimation of V _S30 using general and soil-specific correlations.     

平顶山十三矿中小构造分布规律与开采关系研究

根据平顶山十三矿－525水平以上已一、已二两个采用区新层的类型，规模，分布和落差等的研究，揭示了矿区中小断层的分布规律，研究表明，影响该矿煤炭开采的主要因素是断层落差和走向；此外，断层也往往与冒顶，突水，瓦斯突出等地质灾害密切相关，在全面分析断层性质，分布规律等的基础上，讨论了与煤炭机械化开采的关系。     

新型EKOFLOT-V浮选机在国外的应用

全世界有１０多个国家将发ＥＫＯＦＬＯＴ－Ｖ浮选机用于选别金属和非金属矿物，它具有节省空间、浮选时间及能耗等优点。本文介绍其在国外的工业试验、在生产上的应用及与我国ＫＶＦ机械搅拌浮选机的比较。