Numerical simulation of the impact behaviors of shear thickening fluid impregnated warp-knitted spacer fabric

The impact behavior of warp-knitted spacer fabrics (WKSFs) impregnated with shear thickening fluid (STF) under low-velocity impact loadings have been investigated from experimental and finite element analyses (FEA) approaches. From the experimental approach, the impact load–displacement curves have been obtained. It was observed that the WKSF impregnated with the STF composite material (the WKSF/STF composite) shows a higher stiffness and lower peak force than those of the WKSF under the same impact loadings. In FEA approach, the geometrical models of the WKSF and the WKSF/STF composite material were established based on the WKSF fabric architectures. The dynamic responses including the impact load–displacement curves and impact deformation of the samples were predicted based on finite element analyses at the microstructure level. It was found that the STF and the coupling effect between the STF fluid and fiber tows are the key factors which influence the cushioning behaviors of the composite. The energy absorption mechanisms include the buckling of the spacer finer tows and the thickening effect of the STF under impact loading. The WKSF/STF composite could be expected as a damping or energy-absorptive materials under impact loading.     

Exploiting carbon nanotube networks for damage assessment of fiber reinforced composites

An approach for damage inspection of composite structures utilizing carbon nanotubes (CNT) networks is investigated. CNT are dispersed in an epoxy using a processing technique compatible with commonly employed composite manufacturing techniques and subsequently used as matrix for a structural glass fiber reinforced composite. The developed electrical conductivity of the composite system is verified experimentally. The electrically conductive CNT network within the GFRP is exploited through distributed electrical voltage measurements to sense and, ultimately, locate damage in the plane of the composite plate. Damage in the form of cracks or delamination interrupts the continuity of the CNT network separating and isolating regions of the conductive network. Employing electric potential fields these changes can become measurable and can provide information for inversely locating the damage. Electrical Resistance Tomography (ERT) is formulated and experimentally applied to measure changes in the potential fields and deliver electrical conductivity change maps which are used to identify and locate changes in the CNT networks. These changes are correlated to capture the damage in the composite. Different damage modes are studied to assess the capabilities of the technique. The technique shows sensitivity to very small damages; less than 0.1% of the inspected area. The solution of the inverse ERT problem delivers a conductivity change maps which offers an effective localization with nearly 10% error and an inspection area suppression of around 75%. The proposed methodology to create CNT networks enables the application of ERT for Non-Destructive Evaluation of composite materials, previously not possible due to lack of conductivity, thus offering damage sensing and location capabilities even in-situ.     

Enthalpies of formation of selected Pd2YZ Heusler compounds

Standard enthalpies of formation of selected ternary Pd-based Heusler type compositions Pd₂YZ (Y = Cu, Hf, Mn, Ti, Zr; Z = Al, Ga, In, Ge, Sn) were measured using high temperature direct synthesis calorimetry. The measured enthalpies of formation (in kJ/mole of atoms) of the Heusler compounds are, Pd₂HfAl (−81.6 ± 2.4); Pd₂HfGa (−79.9 ± 2.9); Pd₂HfIn (−76.4 ± 1.4); Pd₂HfSn (−77.6 ± 1.6); Pd₂MnSn (−54.6 ± 3.1); Pd₂TiGa (−65.6 ± 3.6); Pd₂TiIn (−69.9 ± 2.1); Pd₂TiSn (−78.6 ± 2.4); Pd₂ZrAl (−85.3 ± 3.0); Pd₂ZrGa (−76.2 ± 1.9); Pd₂ZrIn (−85.1 ± 3.9); Pd₂ZrSn (−92.2 ± 3.1); for the B2 compounds, Pd₂MnAl (−87.1 ± 3.0); Pd₂MnGa (−54.5 ± 1.7); Pd₂MnIn (−41.0 ± 2.5); Pd₂TiAl (−81.4 ± 1.9); for the tetragonal compound Pd₂CuAl (−55.2 ± 3.0) and for the orthorhombic compound Pd₂CuSn (−43.1 ± 2.3). Values were compared with those from published first principles calculation and the Open Quantum Materials Database (OQMD). Lattice parameters of these compounds were determined by X-ray diffraction analysis (XRD). Microstructures were identified using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Selected alloys were annealed at various temperatures to investigate phase transformations and phase relationships.     

Strong coupling effects during Cu/In/Ni interfacial reactions at 280 °C

The substantial heat generated in three-dimensional integrated circuits and high-power electronics has made thermal management a critical challenge for reliability in the electronics industry. Pure indium solder has been used as a thermal interface material to minimize the contact thermal resistance between a chip and its heat sink. Indium and indium-based alloys are potential lead-free solder for low-temperature applications. Heat sinks in the heat dissipation system as well as substrates of electronic joints are usually made of copper, with nickel being the most commonly used diffusion barrier on the chip side. Therefore, the Cu/In/Ni sandwich structure would be encountered in electronic devices. The soldering process for forming the Cu/In/Ni structure crucially determines the reliability of devices. In this study, Cu/In/Ni interfacial reactions at 280 °C were investigated. Intermetallic compounds were identified and the microstructural evolution was observed. A strong coupling effect between Cu and Ni was found, which caused several peculiar phenomena: (1) the formation of a Cu–In compound (the Cu₁₁In₉ phase) at the In/Ni interface; (2) the formation of two sub-layers of the Cu₁₁In₉ phase at the Cu/In interface; (3) the formation of faceted rod-like Cu₁₁In₉ grains; and (4) the formation of a half-Cu₁₁In₉, half-Ni₃In₇ microstructure after prolonged reactions. The mechanism of phase transformations is elucidated based on the calculated Cu–In–Ni ternary phase diagram using CALPHAD thermodynamic modeling.     

Influence of Bridgman solidification on microstructures and magnetic behaviors of a non-equiatomic FeCoNiAlSi high-entropy alloy

The non-equiatomic FeCoNiAlSi alloy is prepared by the Bridgman solidification (BS) technique at different withdrawal velocities (V = 30, 100, and 200 μm/s). Various characterization techniques have been used to study the microstructure and crystal orientation. The morphological evolutions accompanying the crystal growth of the alloy prepared at different withdrawal velocities are nearly the same, from equiaxed grains to columnar crystals. The transition of coercivity is closely related to the local microstructure, while the saturation magnetization changes little at different sites. The coercivity can be significantly reduced from the equiaxed grain area to the columnar crystal area when the applied magnetic field direction is parallel to the crystal growth direction, no matter what is the withdrawal velocity. In addition, the alloy possesses magnetic anisotropy when the applied magnetic field is in different directions.     

Serum Amyloid A Receptor Blockade and Incorporation into High-Density Lipoprotein Modulates Its Pro-Inflammatory and Pro-Thrombotic Activities on Vascular Endothelial Cells

The acute phase protein serum amyloid A (SAA), a marker of inflammation, induces expression of pro-inflammatory and pro-thrombotic mediators including ICAM-1, VCAM-1, IL-6, IL-8, MCP-1 and tissue factor (TF) in both monocytes/macrophages and endothelial cells, and induces endothelial dysfunction—a precursor to atherosclerosis. In this study, we determined the effect of pharmacological inhibition of known SAA receptors on pro-inflammatory and pro-thrombotic activities of SAA in human carotid artery endothelial cells (HCtAEC). HCtAEC were pre-treated with inhibitors of formyl peptide receptor-like-1 (FPRL-1), WRW4; receptor for advanced glycation-endproducts (RAGE), (endogenous secretory RAGE; esRAGE) and toll-like receptors-2/4 (TLR2/4) (OxPapC), before stimulation by added SAA. Inhibitor activity was also compared to high-density lipoprotein (HDL), a known inhibitor of SAA-induced effects on endothelial cells. SAA significantly increased gene expression of TF, NFκB and TNF and protein levels of TF and VEGF in HCtAEC. These effects were inhibited to variable extents by WRW4, esRAGE and OxPapC either alone or in combination, suggesting involvement of endothelial cell SAA receptors in pro-atherogenic gene expression. In contrast, HDL consistently showed the greatest inhibitory action, and often abrogated SAA-mediated responses. Increasing HDL levels relative to circulating free SAA may prevent SAA-mediated endothelial dysfunction and ameliorate atherogenesis.     

Structural optimisation of random discontinuous fibre composites: Part 1 – Methodology

This paper presents a finite element model to optimise the fibre architecture of components manufactured from discontinuous fibre composites. An optimality criterion method has been developed to maximise global component stiffness, by determining optimum distributions for local section thickness and preform areal mass. The model is demonstrated by optimising the bending performance of a flat plate with three holes. Results are presented from a sensitivity study to highlight the level of compromise in stiffness optimisation caused by manufacturing constraints associated with the fibre deposition method, such as the scale of component features relative to the fibre length.     

Vibration welding of polypropylene-based nanocomposites – The crucial stage for the weld quality

Thermoplastic nanocomposites used for vibration welding are compounded on a twin-screw extruder by dilution of a concentrate masterbatch containing 14 vol% of filler. They are butt welded under different weld pressures by a linear vibration welding machine. By means of a quick ramp-down technology, this machine enables a very short vibration damping time of about 40 ms. The influence of different damping time on the weld strength of various materials is investigated. The experimental results are compared also with the results of simulation. In the case of nano-silica filled polypropylene, no impact of the damping time on the weld quality is detected and the possible reasons for this observation are explained.     

A composite cost model for the aeronautical industry: Methodology and case study

This paper presents a novel composite production cost estimation model. The strength of the model is its modular construction, allowing for easy implementation of different production methods and case studies. The cost model is exemplified by evaluating the costs of a generic aeronautical wing, consisting of skin, stiffeners and rib feet. Several common aeronautical manufacturing methods are studied. For studied structure, hand layup is the most cost-effective method for annual volumes of less than 150 structures per year. For higher production volumes automatic tape layup (ATL) followed by hot drape forming (HDF) is the most cost-effective choice.     

The effect of hyperbranched polyester and zirconium slag nanoparticles on the impact resistance of epoxy resin thermosets

A hyperbranched polyester (HBP) was synthesized through a polymerization of AB₂ approach with succinic anhydride and diethanolamine. The effect of HBP and Zirconium slag nanoparticle (ZSN, a kind of solid waste in Zirconium industry) content on the toughness enhancement and morphology of diglycidyl ether of bisphenol A epoxy resin (DGEBA) thermosets was studied. The results indicated that HBP can greatly improve the impact strength (IS) of epoxy thermosets, but the flexural strength (FS) was decreased with increasing the HBP content. The IS of epoxy thermosets modified with ZSN was also improved, and the FS decreases as increase of ZSN. The thermosets modified with both HBP and ZSN showed excellent IS and FS. The toughening enhancement mechanism was also discussed.