7055铝合金挤压材黑线缺陷分析

利用高倍组织观察,结合能谱分析,对7055铝合金挤压材阳极氧化后的“黑线”缺陷进行了分析。结果表明:“黑线”区域为AlZr聚集导致。通过严格控制原料质量,改善AlZr中间合金组织;在合金成分范围内,适当降低Zr元素的含量;熔炼过程中适当提高加热温度及时间,使Al₃Zr粒子熔解等手段,可消除“黑线”缺陷。     

GH4099合金的飞秒激光去除阈值

采用500fs脉宽飞秒激光对GH4099合金板进行表面材料去除加工,研究了激光功率对材料去除区域表面形貌、微区成分及直径的影响;采用最小二乘法对激光功率与去除区域直径进行线性拟合,确定了合金的激光去除阈值。结果表明:当激光功率不高于1.911 3 W时,GH4099合金表面存在一个去除区域A,其形貌与成分与基体的基本相同,当激光功率高于1.911 3 W时,在区域A中出现呈熔融凝固态的区域B,其成分中出现较多碳、氧元素;去除区域A、B的材料去除形式分别为静电剥离和热蒸发,激光去除阈值分别为0.413,12.9J·cm~(-2)。GH4099合金激光加工的合理激光能量密度为0.41312.9J·cm~(-2)。     

耐乙醇汽油橡胶材料溶胀性能的研究

从原胶、炭黑、增塑剂及硫化体系的类型对胶料在乙醇汽油中的溶胀性能的影响进行了研究。结果表明,选择橡塑合金NV7050作为原胶,加入N550与N774炭黑各40份,选择增塑剂TP-95和过氧化物硫化体系的胶料在乙醇汽油E10中体积及质量变化率较小,呈现良好的力学稳定性,耐乙醇汽油溶胀性能较好。     

Growth mechanism of primary Ti5Si3 phases in special brasses and their effect on wear resistance

In the present work, in-situ Ti₅Si₃ reinforced special brasses were prepared by melt reaction method. The synthesized Ti₅Si₃ phase shows various morphologies in brasses with different Ti₅Si₃ content, and the3 D morphological evolution of primary Ti₅Si₃and its growth mechanism were investigated. The Ti₅Si₃ crystal, which bears D8₈ hexagonal crystal structure, grows along <0001> direction and is revealed by{1010} faces during growth. With the increase of Ti₅Si₃ content in the brasses, the morphology of primary Ti₅Si₃significantly changes from fibers to hexagonal prisms to short-rods with hollow. In addition,the influence of Ti₅Si₃ volume fraction and morphology on the wear behavior of special brass was also revealed. It was substantiated that the wear resistance increases with the increasing volume fraction of Ti₅Si₃, and the corresponding wear mechanism changes from delamination to slight adhesive wear and abrasive wear. However, the friction coefficient shows an abnormal increase when most of the Ti₅Si₃ containing hollows appears in the brass. That is mainly due to the fact that the Ti₅Si₃ is easier to break and fall off resulted by the hollow as a crack source, which makes it unable to resist the plastic deformation of the contact surface during the sliding.     

保温时间对Micro-FAST制备TC4非标圆螺母致密化和性能的影响

基于多物理场活化烧结微成形技术(Micro-FAST)对TC4钛合金球形粉末进行烧结,制备出内径2 mm、外径4 mm、厚度1.5 mm的非标微型圆螺母零件,并研究了保温时间对烧结试样的致密化程度和力学性能的影响。在烧结温度1000℃、升温速率30℃/s、外压力75 MPa的条件下,当保温时间为360 s时试样的相对密度和平均纳米硬度最高,分别达到98.3%和6.699 GPa。适当地延长保温时间可以大幅减少烧结试样表面残余孔洞的数量,降低孔隙率,使微观组织更加均匀,从而提高致密化程度和力学性能。     

0Cr15Ni5Cu2Ti不锈钢管的研制

介绍了椎48 mm伊7.5 mm规格高强度马氏体沉淀硬化不锈钢0Cr15Ni5Cu2Ti钢管的生产工艺情况,重点论述该材料在制管过程中的热加工(热穿孔)、冷加工及热处理和酸洗工艺,分析固溶温度和时效温度对该管材力学性能的影响。分析认为:0Cr15Ni5Cu2Ti管坯在热穿孔前采用1 100耀1 130益保温20 min加热工艺,实际穿孔效果较好;采用NaOH碱爆及HNO3+HF酸洗联合工艺,可较好地清除荒管内外表面氧化皮;采用950耀980益淬火保温30 min+590耀600益回火保温4 h的热处理工艺,可使0Cr15Ni5Cu2Ti成品管获得良好的综合机械性能。