高阳选煤厂二期系统三产品重介质旋流器的改造与应用

针对高阳选煤厂二期系统重介质中煤含矸量高的问题,通过煤质分析,确定对三产品重介质旋流器的结构进行改造;改造方案实施后,中煤含矸量大幅降低,并提高了精煤产率,获得了较高的经济效益。     

国外某选厂球磨机磨矿介质优化实践

为了提高球磨机的磨矿能力,降低磨矿能耗,实现提产保质的目标,某磁铁矿选矿厂分别使用 3 种不同规格的磨矿介质进行了提高球磨效率的探索试验。试验结果表明,在同等条件下,使用较小的φ25 mm 钢球介质比使用其他磨矿介质得到的磨矿产品粒度更细,精矿品位更高。利用离散元法 (DEM) 对 3 种钢球在球磨机中的运动轨迹进行模拟分析也表明,较小尺寸的钢球介质更加有利于提高磨矿效率,节省能耗。     

考虑水平（切向）位移影响的垫层孔隙内土工膜顶胀

The common cushion layer used in the geomembrane face rockfill dam is made of granular materials such as gravel and non-fine concrete where bulge deformation or failure of geomembrane is very likely to occur in its surface holes. The curve intersection method based on the thin film theory is the common method used to analyze the bulge deformation of the geomembrane in the surface holes of cushion layer. However, it is inaccurate due to the neglection of horizontal (tangential) displacement of the geomembrane. Based on the FEM theory, a new method is proposed, which takes the horizontal (tangential) displacement of geomembrane into consideration, and is validated by the bulge tests on the geomembrane in a circular hole. The deformations and strains of the geomembrane in different shapes of holes are analyzed by this method, and different strain distributions and failure modes are obtained. The curve intersection method is also used to compare with the new method under the same condition. It is indicated that there is less difference in the deformation and average strain of the geomembrane when the water pressure is low. However, when the water pressure is relatively high, the influences of horizontal (tangential) displacement of the geomembrane on its strain should not be neglected.     

基于设备改造的选煤厂介质消耗控制研究

同忻选煤厂采用重介质选煤技术,磁性介质的消耗较大,为此,相关技术人员针对介质回收系统设备进行了改造设计。改造后,设备运行稳定,介质消耗降低,提高了原煤的分选效率,创造了较好的安全经济效益。     

基于模型预测控制算法的智能密度控制系统在选煤厂的应用

为解决三河口选煤厂重介质旋流器分选过程中PID控制对合格介质密度控制调节能力有限等问题，采用系统辨识构建合格介质密度与精煤灰分数学模型，建立了基于模型预测控制(MPC)算法的智能密度控制系统，提高了合格介质密度控制精度，改善了重介质旋流器分选效果。现场应用表明：该系统在合格介质密度控制中应用效果良好，有效抑制了重介质选煤环节随机性干扰，实现了合格介质密度的稳定、动态调节，使精煤质量得到了显著提高，大大降低了精煤灰分波动幅度，稳定了产品质量，提高了经济效益。