A numerical model to predict the powder–binder separation during micro-powder injection molding

The micro-powder injection molding (micro-PIM) process has the potential to bridge the gap between the design and manufacturing of micro-components that are often used in small and handy devices. Numerical modeling helps to analyze and overcome various difficulties of micro-PIM. In the present work, a numerical model is developed to predict the powder–binder separation (a common defect in PIM and especially severe in micro-PIM) during the injection of an alumina feedstock. A powder–binder separation criterion is proposed dealing with applied injection pressure and friction force between the powder and binder. An indirect comparison of feedstock travel time between two locations is used to validate the model. The predicted segregation from the simulated result is supported by a qualitative experimental measurement. The developed model can be used to optimize injection parameters to get a defect-free product.     

No-Reference Video Quality Assessment using novel hybrid features and two-stage hybrid regression for score level fusion

This paper presents a novel No-Reference Video Quality Assessment (NR-VQA) model that utilizes proposed 3D steerable wavelet transform-based Natural Video Statistics (NVS) features as well as human perceptual features. Additionally, we proposed a novel two-stage regression scheme that significantly improves the overall performance of quality estimation. In the first stage, transform-based NVS and human perceptual features are separately passed through the proposed hybrid regression scheme: Support Vector Regression (SVR) followed by Polynomial curve fitting. The two visual quality scores predicted from the first stage are then used as features for the similar second stage. This predicts the final quality scores of distorted videos by achieving score level fusion. Extensive experiments were conducted using five authentic and four synthetic distortion databases. Experimental results demonstrate that the proposed method outperforms other published state-of-the-art benchmark methods on synthetic distortion databases and is among the top performers on authentic distortion databases. The source code is available at https://github.com/anishVNIT/two-stage-vqa.     

Reconstruction and hydration of hydrotalcite response to thermal activation temperature: Enhancement of properties for magnesia castables

Optimization binding system for refractory castables is significant to enhance the service performance. Hydrotalcite has been considered a promoter for high-temperature performance of basic castables, however, its binding property remains to be improved before practical application. In this work, the thermal activated Mg–Al hydrotalcites were incorporated in magnesia castables, and the mutual influence of pre-calcination temperature on the hydration, microstructure, and strength of castables was investigated. The obtained results indicated that the reconstruction of calcined hydrotalcite took place in the hydration process and effectively motivated the hydrolysis. Hydrate was thus promoted and a relatively dense microstructure of magnesia castables was confirmed by X-ray computed tomography analysis. Hydrotalcite pre-calcinated at 300 °C contributed to the highest early strength for castable, and the high-temperature properties also performed better than that of other pre-calcinated hydrotalcite-adding. The enhancement mechanisms of calcined hydrotalcite were attributed to the two following reasons: (ⅰ) the modified microstructure of magnesia castables from the early stage by hydration process, (ⅱ) the further enhanced sinterability inspired by the appropriate thermal activation effect.     

锌铝水滑石的制备及其在制革少铬鞣中的应用

通过共沉淀法制备了锌铝水滑石(ZnAl-LDH),采用XRD、FTIR、SEM对其结构进行了表征.将其配合用量为皮质量2％的铬粉(记为2％铬粉)应用于制革鞣制工艺中.考察了ZnAl-LDH制备时的金属源物质的量比、陈化时间对鞣制坯革收缩温度、鞣后废液中的Cr2O3质量浓度的影响.结果表明,ZnAl-LDH是尺寸在100～400 nm之间的片状材料.当n〔(Zn(NO3)2?6H2O)〕:n〔Al(NO3)3?9H2O〕=2.0:1.0,陈化时间为6 h时,制备的ZnAl-LDH-4具有优异的性能.与单独使用2％铬粉鞣制坯革相比,ZnAl-LDH-4(用量为皮质量的4％)配合2％铬粉鞣制坯革收缩温度由75℃提高到94℃,废液中的Cr2O3质量浓度由99.58 mg/L降低至46.98 mg/L,且加入ZnAl-LDH-4鞣制后,鞣后废液化学需氧量和生物需氧量均降低.     

氯乙烯变温吸附装置的研究

介绍了采用变温吸附技术对氯乙烯进行干燥脱水的工艺流程及运行效果,阐述了变温吸附装置运行过程中出现的问题及相应的解决方法。     

Investigation on thermal conductivity and mechanical properties of Si3N4 ceramics via one-step sintering

High thermal conductivity Si₃N₄ ceramics were fabricated using a one-step method consisting of reaction-bonded Si₃N₄ (RBSN) and post-sintering. The influence of Si content on nitridation rate, β/(α+β) phase rate, thermal conductivity and mechanical properties was investigated in this work. It is of special interest to note that the thermal conductivity showed a tendency to increase first and then decrease with increasing Si content. This experimental result shows that the optimal thermal conductivity and fracture toughness were obtained to be 66 W (m K)^-1 and 12.0 MPa m^1/2, respectively. As a comparison, the nitridation rate and β/(α+β) phase rate in a static pressure nitriding system, i.e., 97% (MS10), 97% (MS15), 97% (MS20) and 8.3% (MS10), 8.3% (MS15), 8.9% (MS20), respectively, have obvious advantages over those in a flowing nitriding system, i.e., 91% (MS10), 91% (MS15), 93% (MS20) and 3.1% (MS10), 3.3% (MS15), 3.3% (MS20), respectively. Moreover, high lattice integrity of the β-Si₃N₄ phase was observed, which can effectively confine O atoms into the β-Si₃N₄ lattice using MgO as a sintering additive. This result indicates that one-step sintering can provide a new route to prepare Si₃N₄ ceramics with a good combination of thermal conductivity and mechanical properties.     

Effect of impact angle on wear behavior of Mo2NiB2–Ni cermets with different Ni content

Herein, the influence of the impact angle and Ni content on the wear behavior of Mo₂NiB₂–Ni cermets was studied using an erodent-carrying slurry comprising artificial seawater and SiO₂ sands. The results reveal that the material loss may be attributed to the wear damage caused by SiO₂ sands because cermets are expected to exhibit good corrosion resistance in artificial seawater. The relative density of cermets markedly influences their resistance to wear damage, and the material loss experienced by cermets with poor relative density is 2–4 times higher than that of cermets with good relative density; this occurs because a higher relative density can markedly enhance the mechanical properties and reduce the defects in the cermets. Moreover, the results indicate that as the impact angle increases from 0° to 60°, the manifestation of the wear mechanism changes from damaging the Ni binder phase (caused by single cutting wear) to damaging both the Mo₂NiB₂ ceramic and Ni binder phases due to the combination of cutting wear and impact wear. The wear damage is dominated by the cutting wear and impact wear from SiO₂ sand at the low and high impact angles, respectively. Furthermore, the severe deterioration of the single ceramic skeleton at high impact angles indicates that the synergistic influence of the Mo₂NiB₂ ceramic and Ni binder phases on enhancing the wear resistance of the cermets intensifies at high impact angles.     

Optimizing the stability and electrical transport properties of CeNbO4+δ-based oxide ceramics by regulating oxygen ion content

CeNbO_4+δ ceramics have attracted extensive research interest because of their unique mixed ion-electron transport characteristics and interesting structure-functional characteristics caused by the difference in oxygen ion content. Although the change of oxygen ion content brings rich redox properties, it also causes serious crystal transformation and abnormal electrical transport properties. In order to obtain stable structure and excellent electrical transport properties, the directional regulation of the oxygen ion content has been realized through introducing Al₂O₃ and high temperature aging. After 600 h of aging at 1073 K, the prepared composite ceramics not only obtain a stable structure without crystal transformation, but also show good negative temperature coefficient (NTC) thermistor characteristics in the temperature range of 473 K–1273 K, in which the linear fitting maximum Pearson's r of the relationship between lnρ and 1000/T can reach 99.97%. The proposed method provides a new thought for the design and application of high-temperature electronic ceramics.     

卡尔费休法测定液态氯乙烯中水含量的研究

采用卡尔费休法测定了液态氯乙烯单体中的水含量。试验确定了采样工具、样品的预处理方式及选用溶剂的最优方案,并进行了精密度与准确度的验证。结果表明卡尔费休法测定液态氯乙烯单体中的水含量准确、快速,可以用来准确、及时地指导生产。