喷射成形Al-Zn-Mg-Cu合金挤压态的组织和力学性能

研究了利用喷射成形辅以挤压制备Al-5.72Zn-2.36Mg-1.66Cu合金后优化的组织结构特征和力学性能。结果表明,合金基体组织均匀细化,晶粒形貌趋于圆整,平均晶粒大小达到10 μm左右。当合金的冷却条件通过快速凝固技术改变时,会产生不同程度的固溶强化效果和第二相弥散强化效果,从而改善了合金的整体性能。合金的屈服强度和抗拉强度分别平均提高了20%左右,且伸长率也略有提高。     

生物质电厂废弃物草木灰成分分析及成形

生物质热电厂焚烧废弃物的主要成分是草木灰，其产生量大、密度小。大量草木灰不经处理会造成环境污染问题。本文首先分析草木灰的化学成分，确定草木灰的肥料特征，通过添加NH₄H₂PO₄使草木灰的pH达到国家复合肥的相关标准。选用聚天冬氨酸（30%水溶液）作为复合肥的黏结剂，应用于草木灰复合肥的成形造粒，以增加其抗压强度和肥效。研究不同烘干时间、烘干温度、聚天冬氨酸添加量对草木灰复合肥抗压强度的影响规律，通过分析植物的形态及生理指标，进而研究草木灰复合肥的肥效。结果表明：最佳烘干条件为10h、140℃，聚天冬氨酸对草木灰的抗压强度有明显的增强作用，并且草木灰与聚天冬氨酸的复配比为6g∶1mL时肥效最好。此方法解决了元素循环中断、草木灰环境污染，在运输过程中草木灰复合肥易碎，纯草木灰肥效低等问题。     

Effect of polyethyleneimine-fatty acid complex type dispersant structure on the overall processing chain of Si3N4 ceramics using multicomponent non-aqueous slurries

The effect of fatty acid structure of polyethyleneimine (PEI)-fatty acid complex, which was designed as a polymer dispersant for multi-component non-aqueous slurries, on the overall processing chain of Si₃N₄ ceramics involving slurry stabilization, spray drying, compaction, and liquid sintering was investigated using PEI-oleic acid (PEI-OA) and PEI-isostearic (PEI-ISA) complexes. Si₃N₄-Y₂O₃-Al₂O₃-AlN-TiO₂/toluene slurries were selected as a real model for Si₃N₄-based multicomponent slurries. It was observed that both PEI-OA and PEI-ISA can stabilize Si₃N₄-Y₂O₃-Al₂O₃-AlN-TiO₂/toluene slurries; however, the PEI-ISA system tended to have slightly higher slurry viscosity, which was suspected to be due to the interactions between protruded PEI segments among short ISA chains. The spray-dried granules from PEI-ISA-stabilized slurry were observed to have filled structures with higher surface roughness whereas those prepared from PEI-OA-stabilized slurry were observed to have hollow-structured granules. The granules prepared from PEI-OA slurry had improved flow and compaction properties with higher relative density of green compacts compared with those prepared from PEI-ISA-stabilized slurry, whereas the relative density and microstructural homogeneity of S₃N₄ ceramics sintered at 1600?°C for 2?h were observed to be higher for the PEI-ISA system. It is suspected that PEI-OA effectively improved the dispersion stability of multicomponent slurries and flow/compaction properties of granules; however, the inhomogeneous microstructures of green compacts induced by the hollow-structured granules had an adverse effect on the sintering of Si₃N₄ ceramics.     

The control of paracetamol particle size and surface morphology through crystallisation in a spray dryer

The parameters governing the crystallisation of paracetamol using various conventional techniques has been extensively studied, however the factors influencing the drug crystallisation using spray drying is not as well understood. The aim of this work was to investigate the crystallisation of an active pharmaceutical ingredient through evaporative crystallisation using a spray dryer to study the physicochemical properties of the drug and to use semi-empirical equations to gain insight into the morphology and particle size of the dried powder. Paracetamol solutions were spray dried at various inlet temperatures ranging from 60 °C to 120 °C and also from a series of inlet feed solvent compositions ranging from 50/50% v/v ethanol/water to 100% ethanol and solid-state characterisation was done. The size and morphology of the dried materials were altered with a change in spray drying parameters, with an increase in inlet temperature leading to an increase in particle Sauter mean diameter (from 3.0 to 4.4 µm) and a decrease in the particle size with an increase in ethanol concentration in the feed (from 4.6 to 4.4 µm) as a result of changes in particle density and atomised droplet size. The morphology of the dried particles consisted of agglomerates of individual crystallites bound together into larger semi-spherical agglomerates with a higher tendency for particles having crystalline ridges to form at higher ethanol concentrations of the feed.     

Synthesis,structural, linear and nonlinear optical properties of chromium doped SnO2 thin films

The present work concentrates on some physical investigation of the undoped and Cr doped SnO₂ thin films deposited onto precleaned glass substrates by the spray pyrolysis system. The physical properties of the undoped and Cr doped SnO₂ thin films were investigated by the X-ray diffraction (XRD), atomic force electron microscope (AFM), field emission scanning electron microscope (FESEM), four-probe method and double beam spectrophotometer. The undoped and Cr doped SnO₂ films display a polycrystalline nature with orthorhombic crystal structure. The linear optical constants energy gap E_g, refractive index n, absorption coefficient α, static refractive index n_o, oscillation energy E_o, dispersion energy E_d and the Urbach energy of the undoped and Cr doped SnO₂ thin films were evaluated. The investigated films exhibit a direct energy gap and their values decrease with the increasing of Cr doping content while the Urbach energy follows a reverse behavior. On the other hand, the nonlinear optical constants (third-order nonlinear susceptibility ${\mathit{\chi }}^{(3)}$ and nonlinear refractive index n₂) have been increased with increasing the Cr doping content. Finally, it has been found that the sheet resistance and conductivity of the synthesized thin films were enhanced by increasing the Cr doping content. The 5?wt% Cr doped SnO₂ thin film has a high value of the figure of merit among other films.     

Preparation of fused silica membrane with high performance for high temperature gas filtration by sealing and spray coating

In order to improve the gas permeability and thermal shock resistance of the ceramic membranes applied in high temperature gas-solid separation techniques, fused silica and graphite particles were used as the primary raw material and pore-former agent, and the spray coating based-on PVA sealing was applied to prepare the separation membrane. These approaches remarkably decreases filtration resistance by increasing support permeability and reducing the intrusion of ceramic membrane forming particles into the support as well as the thickness of the membrane. The fabricated membrane had an average pore diameter of 9.85?μm and a gas permeability value of 8.2?×?10⁴?m³/(m² h bar), its dust removal efficiency reached 98.6%.     

Template-assisted spray-drying method for the fabrication of porous particles with tunable structures

Developing strategies for the production of porous particles with controllable structures using a spray-drying method has attracted attention of researchers for decades. Although many papers have reported their successful production of porous particles using this method, information on how to create and control the porous structures as well as what parameters involving and what formation mechanism occurring during the synthesis process are still not clear. To meet these demands, the present review covers strategies in the spray-drying developments for the fabrication of porous particles with controllable structure. This information is important for optimizing the production of porous particles with desirable properties. Regulation of process conditions and precursor formulations are also explained, including composition, type, and physicochemical properties of droplet and raw components used (i.e., host component, template, and solvent). The electrostatic interactions between the individual components and the droplets are also presented, while this information tends to be neglected in the conventional spray-drying process. To clarify how the porous particles are designed, current experimental results completed with illustrations for the proposal particle formation mechanism are presented. The review also completed with the opportunities and potential roles of the changing porous structures in practical uses. This review would provide information on how to produce porous particles that can be used for advanced functional materials, such as catalysts, adsorbents, and sensors.     

Syngas Methanation over Spray‐Granulated Ni/Al2O3 Catalyst in a Laboratory Transport‐Bed Reactor

Syngas methanation in a laboratory transport‐bed reactor has been performed. It was found that the CO conversion over the granular Ni/Al₂O₃ catalyst only slightly increased with the rise of aeration gas velocity for the recycling valve but severely decreased due to decreased gas residence time in the reactor. The effect of increasing the temperature of the recycled catalyst on the CO conversion at atmospheric pressure was also studied. Both the experimental temperature rise along the transport‐bed reactor and the estimated heat balance involving reactions verified the high heat‐transfer efficiency and its technical superiority for syngas methanation.     

A new one-phase material model for the numerical prediction of critical material flow conditions in thixoforging processes

Thixoforging allows one-step forming processes of near-net shape components having excellent mechanical properties. However, the high sensitivity of thixoforging regarding process conditions requires precise modelling and determination of process related parameters. At the same time, simple numerical design proves challenging because of the inaccuracy of existing one-phase material models regarding the shear thinning flow behaviour of semi solid metals. Consequently, this paper deals with the development of a new one-phase material model providing a more precise simulation of materials’ shear rate dependency. By using this model, simulations could be performed, which allowed the prediction of solidification and flow-related component defects.     

Bulging in incremental sheet forming of cold bonded multi-layered Cu clad sheet: Influence of forming conditions and bending

Bulge is a defect that causes geometrical inaccuracy and premature failure in the innovative incremental sheet forming (ISF) process. This study has two-fold objectives: (1) knowing the bulging behavior of a Cu clad tri-layered steel sheet as a function of forming conditions, and (2) analyzing the bending effect on bulging in an attempt to identify the associated mechanism. A series of ISF tests and bending analysis are performed to realize these objectives. From the cause-effect analysis, it is found that bulge formation in the layered sheet is sensitive to forming conditions in a way that bulging can be minimized utilizing annealed material and performing ISF with larger tool diameter and step size. The bending under tension analysis reveals that the formation of bulge is an outgrowth of bending moment that the forming tool applies on the sheet during ISF. Furthermore, the magnitude of bending moment depending upon the forming conditions varies from 0.046 to 10.24 N·m/m and causes a corresponding change in the mean bulge height from 0.07 to 0.91 mm. The bending moment governs bulging in layered sheet through a linear law. These findings lead to a conclusion that the bulge defect can be overcome by controlling the bending moment and the formula proposed can be helpful in this regards.