聚合物冷拉过程的流函数分析

用流函数法分析了聚合物拉伸成形时，颈缩的发生和扩展过程，文中论证了采用流函数法的优越性和适用性，并将流函数法计算结果和有限元法计算结果作了对比。     

不锈钢水泵底架成形工艺及模具设计

分析了水泵底架原冲压成形工艺存在的问题,提出了新的成形工艺方案,介绍了新工艺中关键工序的模具结构以及模具加工、现场调试应注意的事项。经生产验证,改进后的工艺与模具结构合理,产品质量及生产效率大大提高。     

Modeling the large‐strain constitutive behavior of polycarbonate under isothermal and anisothermal conditions

The tensile behavior of polycarbonate was studied at large strains below the glass‐transition temperature. Experiments were carried out at a series of constant temperatures and also under conditions of falling temperatures. The specimens necked with a natural draw ratio of approximately 2, and the study was mainly focused on the necked material. Isothermal experiments revealed an elastic mechanism that initiated beyond the natural draw ratio. A model consisting of an Eyring process and two Gaussian elastic mechanisms was found to be applicable to both the isothermal and anisothermal stress‐relaxation and stress–strain results. The same model also produced reasonable estimates of the stresses generated during the necking process. In addition, a simple relationship between the isothermal and anisothermal stress relaxation was demonstrated. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2105–2116, 2005     

A modified model and algorithm for flow‐enhanced crystallization—Application to fiber spinning

The graft copolymerization of acrylamide (AAm) monomer onto polyethylene‐coated polypropylene (PE‐co‐PP) nonwoven fabric was carried out by the mutual irradiation method. The general peculiarities of the grafting have been studied by gravimetric, scanning electron microscope (SEM), mechanical properties, and Fourier transform infrared (FTIR) methods. The influence of absorbed dose, dose rate, as well as the monomer concentration on the degree of grafting has been determined. Metal ions uptake of Cu²⁺, Co²⁺, Ni²⁺ by the grafted fabrics was evaluated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3240–3245, 2006     

轴对称锥形件缩口成形非强制变形规律的研究

论述了轴对称圆筒件在锥形凹模中缩口时口部自由弯曲区的变形趋向,对3种变形模式进行了比较,并通过实例计算,证实了按自由弯曲变形模式计算口部应力与变形是合理性.     

芯轴摩擦系数对推压-拉拔复合缩径的影响

推压-拉拔复合缩径工艺是管坯减径的新方法,芯轴外表面与管坯内表面之间摩擦系数对工艺有重要的影响。通过建立推压-拉拔复合缩径变形过程中变形管坯的力学模型,分析了芯轴外表面与管坯内表面之间摩擦系数对成形的影响规律。针对某载重6.5 t胀压成形汽车桥壳管件的第一道次推压-拉拔复合缩径,设定不同的芯轴摩擦系数,进行了有限元仿真,得到了芯轴摩擦系数对管坯变形的影响规律,并基于管坯传力区不失稳以及变形所需凹模推力和芯轴拉拔力较小,给出了芯轴摩擦系数的设定范围。进行了缩径实验,实验和有限元模拟的结果接近。较小的芯轴摩擦系数可能造成管坯起皱失稳,而较大的芯轴摩擦系数,有利于降低管坯轴向压应力、凹模推力和芯轴拉拔力,但可能造成管坯表面划伤。     

A Cauchy‐stress based solution for a necking elastic constitutive model under large deformation

A finite element based method for solution of large‐deformation hyperelastic constitutive models is developed, which solves the Cauchy‐stress balance equation using a single rotation of stress from principal directions to a fixed co‐ordinate system. Features of the method include stress computation by central differencing of the hyperelastic energy function, mixed integration‐order incompressibility enforcement, and an iterative solution method that employs notional ‘small strain’ stiffness. The method is applied to an interesting and difficult elastic model that replicates polymer ‘necking’; the method is shown to give good agreement with published results from a well‐established finite element package, and with published experimental results. It is shown that details of the manner in which incompressibility is enforced affects whether key experimental phenomena are clearly resolved. Copyright © 2005 John Wiley & Sons, Ltd.     

共析钢中片层状渗碳体冷轧后的形态变化

The pearlitic transformation and the deformation behavior of lamellar cementite after cold rolling in eutectoid steels Fe-0. 76%C-0. 137%Mn (mass fraction) were studied by means of Formastor-F (Full Automatic Transformation Testing Instrument) and field emission scanning electronic microscopy (FESEM) observation. Fine and coarse pearlite were obtained in the eutectoid steels austenitized at 900℃ for 15min, then hold at 620℃ for 90 s and 690℃ for 7 h, respectively. Thedeformation behavior of cold rolled lamellar cementite could be classified as: cleavage fracture, inhomogeneous slip, fragmentation, thinning or necking, and homogeneous bending. The cementite lamellae with the thickness of more than 100 um could be deformed plastically.     

汽车冷轧钢成形极限曲线测定方法探讨

基于国家标准《GB/T15825.8-2008金属薄板成形性能与试验方法》，开展成形极限曲线试验。试验发现，采用哑铃形的试样可提高试验成功率；成形极限曲线右边部分不完整的问题可通过降低试样和球形冲头之间摩擦力、优化试样宽度变化范围以及增加试样宽度规格得到改善；此外，提出基于软件的寻找缩颈点可行方案。     

车门外板轮廓翻边R角锐化及回弹控制方案

针对车门外板轮廓翻边R角(后门C柱侧)、车门外板轮廓整形R角(后门B柱侧)锐化进行工艺方案分析及实物论证,并针对车门外板单件刚性差,回弹控制难度大的特点,调整冲压工艺方案,利用AutoFrom软件进行回弹模拟分析验算,并在模具开发中进行应用,经实物验证调整方案有效。