工艺参数对动态流量控制法挤压弯管应力的影响

采用有限元模拟和实验研究了挤压钛合金弯曲管件。通过实验验证了工件的形状和尺寸精度,并通过有限元模拟分析了工艺参数对挤出过程中变形体的平均压应力分布情况和挤出弯管件的曲率半径的影响规律。结果表明:有限元模拟中,弯管件的曲率半径误差为6.03%,弯管直径误差为3.82%;在靠近定径带处,平均压应力呈非均匀分布;在焊合腔内,靠近细分流孔区域的平均压应力小于靠近粗分流孔区域的平均压应力,平均压应力的大小顺序在通过粗、细分流孔前后相反;在模具结构固定不变时,弯管件的曲率半径随挤压速度的减小而增大,不随挤压温度的变化而变化。     

Grain orientation evolution and multi-scale interfaces enhanced thermoelectric properties of textured Sr0.9La0.1TiO3 based ceramics

Sr_0.9La_0.1TiO₃ based textured ceramics (SLTT-S3T) with a texture fraction of 0.81 are successfully fabricated by the reactive template grain growth method, in which Sr_0.9La_0.1TiO₃/20 wt%Ti was used as matrix and 10 wt% plate-like Sr₃Ti₂O₇ template seeds were used as templates. The phase transition, microstructure evolution, and the anisotropic thermoelectric properties of SLTT-S3T ceramics were investigated. The results show that the ceramics are mainly composed of Sr_0.9La_0.1TiO₃ and rutile TiO₂ phases. Grains grow with a preferred orientation along (h00). A maximum ZT of 0.26 at 1073 K was achieved in the direction perpendicular to the tape casting direction. The low lattice thermal conductivity of 1.9 W/(m K) at 1073 K was obtained decreased by 34%, 40%, and 38% compared with non-textured, SrTiO₃ and Sr_0.9La_0.1TiO₃ ceramics prepared by the same process, can be attributed to the enhanced phonon scattering by the complex multi-scale boundaries and interfaces. This work provides a strategy of microstructural design for thermoelectric oxides to decrease intrinsic lattice thermal conductivity and further regulate thermoelectric properties via texture engineering.     

Flash cosintering of a lanthanum strontium cobalt ferrite nanofibre/Gd-doped ceria bilayer structure

For solid oxide fuel cells, an important structural requirement is that the electrolyte layer needs to be dense and the electrode layer porous, which is difficult to obtain by conventional cosintering. In this work, flash cosintering of a double layer structure consisting of a Gd-doped ceria substrate with a lanthanum strontium cobalt ferrite nanofibre coating is investigated. Experimental and finite element modelling results reveal that when the LSCF layer is connected to the electrode, the heat is concentrated in the LSCF layer, which leads to a huge temperature gradient and introduces severe cracking. When the LSCF layer is electrically isolated from the electrode, the heat is concentrated in the GDC layer, and the temperature gradient is dramatically reduced. In this situation, the density of GDC can reach 92.86% while a high porosity of 52.26% is maintained in the LSCF layer, which is higher than that of the conventional cosintered sample.     

Sealing behaviour of glass-based composites for oxygen transport membranes

In this study, seven different filler materials in different proportions were added to a Ba-Ca-Si glass matrix “H” to investigate new sealant with higher thermal expansion coefficient (CTE) value and good sealing performance for application in oxygen transport membrane (OTM). SrTi_0.75Fe_0.25O_3-δ (STF25) was used as an OTM, and the sealing partners were ferritic steel Aluchrom and pre-oxidized Aluchrom. Compatibility tests were carried out to investigate the feasibility of the composites. Higher CTE values were found in dilatometer tests on composite samples by adding 40 wt% Ag (HAg40) and 30 wt% Ni-Cr (HNC30). Gas-tightness measurements of sandwiched samples produced appropriate helium leakage rates in the range of 10^?6 mbar·l·s^?1. Sealing behaviour of sealants HAg40 and HNC30 were investigated by joining STF25 and as-delivered/pre-oxidized Aluchrom together. Scanning electron microscopy (SEM) on cross-sections of the joints revealed a homogeneous microstructure and good adherence of the glass sealants to support metals and STF25.     

一种改进的特征匹配算法在碎片云测量建模中的应用

为满足超高速撞击典型Whipple防护构型的损伤评估需求,利用图像处理技术对碎片云序列阴影图像进行深入研究。使用超高速序列激光阴影成像仪得到三组不同实验条件下碎片云发展过程的高清阴影图像,分别对每组最具代表性的2帧进行图像处理分析;根据碎片云图像特点以及碎片运动特性,提出了一种改进的碎片二次特征匹配算法,该方法包含碎片粗定位、特征定义及初匹配和精确匹配三步策略;通过运用改进的匹配算法,对选取的相邻两帧图片完成碎片高效匹配,并提取匹配碎片的运动参数,进而分析碎片的速度分布和飞行角度分布,获取二次碎片云相关运动特性;得到三组实验各自的轨迹模拟图。根据得到的轨迹分析结果分别对三组实验的后板损伤进行估计,并通过与防护构型的实际损伤结果进行比较,验证了该方法的有效性。     

High temperature tribology of heavily boron doped diamond films against steel

Despite the fact that Fe, Co, and Ni catalyze the phase transition of diamond into graphite, the question of the applicability of diamond as a functional coating of a metal-cutting tool is still open. For this reason, our work contains investigation of wear and friction of heavily boron doped diamond films against steel at elevated temperature, as well as influence of boron concentration on diamond film oxidation resistance. The obtained data indicated that minimum CoF value is achieved in the temperature range within 570–670 °C and strongly depends on boron concentration in coating (CoF decreases with increasing of boron concentration). Wear rate has the same dependence as the CoF, whereas oxidation resistance decreases with increasing of boron concentration. Besides, the presented results are first obtained for boron doped diamond films synthesized under high B/C ratio conditions (of up to 333 ppb).     

基于修正等速运动规律的自由曲面多轴加工刀轴序列优化方法

针对自由曲面多轴加工中起始位置处刀具相对工件速度、加速度不为零导致的一定程度刚性冲击现象,提出了一种基于修正等速运动规律的刀轴序列优化方法,通过控制工件坐标系中决定刀具姿态的两个约束角,使之变化遵循修正等速运动规律,获得了切削行上平稳变化的刀轴序列,避免了由于起始位置处刀具相对工件速度、加速度不为零导致刀具不能精准到达后续加工位置的现象。算例分析表明,该方法能产生平稳且光滑的刀轴序列,可一定程度改善机床运动性能,提高加工表面质量。     

动态结冰孔隙结构三维建模方法

动态结冰内部呈现多孔结构特点，这一微观孔隙结构是影响其宏观物性的关键因素，然而传统方法难以对三维孔隙结构进行定量表征。为了客观刻画结冰微观结构特征，提出了基于结冰二维图像定量信息的三维微观结构建模方法。首先，研究并确定了真实结冰尺寸与建模区域之间的比例关系，分析比例尺对分辨率和建模的影响；其次，结合二维孔隙率和孔径分布函数，提出了三维孔隙数量及其孔径的推导方法，并给定了孔隙位置随机生成方法；基于此，最终建立了以0-1矩阵形式表征结冰三维微观孔隙结构的方法。实验表明，所生成三维结冰模型的二维孔隙定量信息与实验结果吻合度较高，建模方法准确可行，为动态结冰三维刻画、微观特征参数提取和相关微观仿真模拟提供了新途径。     

超精密平面飞切机床关键技术研究

研制了一种用于KDP晶体加工的平面飞切机床,该机床直线轴基于直线电动机驱动、液体静压导轨支承;刀具旋转轴采用高刚度气浮主轴+高刚度主轴旋转机构。基于高精度分辨率位置反馈+线性驱动器+PID控制算法,直线轴获得了1 mm/min速度下,0.018 mm/min的低速波动以及±0.01μm的位置精度;刀具微进给装置采用差动螺纹进给来实现,最终获得了进给分辨率1μm、锁紧后位置移动量小于1μm高精度进给。在优化工艺参数后,金刚石飞切机床加工100 mm×100 mm×10mm的KDP晶体后获得表面粗糙度Rq优于2 nm高精度指标;加工400 mm×400 mm×30 mm的铝镜后获得面形PV值优于3μm的高精度指标。     

Integrated PLC-fuzzy PID Simulink implemented AVR system

Improving the transient response of power generation systems using automation control in a precise manner is the key issue. We design a fuzzy proportional integral derivative (PID) controller using Matlab and programmable logic controllers (PLCs) for a set point voltage control problem in the automatic voltage regulator (AVR) system. The controller objective is to maintain the terminal voltage all the time under any loads and operational conditions by attaining to the desired range via the regulation of the generator exciter voltage. The main voltage control system uses PLCs to implement the AVR action. The proposed fuzzy controller combines the genetic algorithm (GA), radial-basis function network (RBF-NN) identification and fuzzy logic control to determine the optimal PID controller parameters in AVR system. The RBF tuning for various operating conditions is further employed to develop the rule base of the Sugeno fuzzy system. The fuzzy PID controller (GNFPID) is further designed to transfer in PLCs (STEP 75.5) for implementing the AVR system with improved system response. An inherent interaction between two generator terminal voltage control and excitation current is revealed. The GNFPID controller configures the control signal based on interaction and there by reduces the voltage error and the oscillation in the terminal voltage control process. We achieve an excellent voltage control performance by testing the proposed fuzzy PID controller on a practical AVR system in synchronous generator for improve the transient response.