氮含量对HPD-1双相不锈钢组织及力学性能的影响

通过显微组织观察与力学性能测试研究了氮含量(0.08%~0.22％,质量分数)对HPD-1双相不锈钢硬度、拉伸性能、低温冲击性能及疲劳性能的影响。结果表明,氮含量变化可显著影响试验钢γ/α相比例,当氮含量由0.08％升高到0.22％,γ相含量由38.1％提高至56.5％。α相的硬度由273 HV10提高到343 HV10,γ相的硬度由238 HV10提高到299 HV10,试验钢强度明显提升。氮元素对两相比例和奥氏体相韧性的双重影响导致试验钢低温冲击性能呈先上升后下降的趋势;更高的氮含量抑制疲劳裂纹萌生与拓展,是影响HPD-1双相不锈钢室温疲劳性能的主要因素。撕裂棱是疲劳断口的显著特征。     

Effect of low-pressure carburizing and plasma nitriding on mechanical properties and fatigue endurance limits of low alloy sintered steels

ABSTRACT

Thermochemical treatments like plasma nitriding or surface carburizing are commonly used to enhance surface hardness of steel components. An important difference between these treatments is the temperature at which they are carried out. In the present paper, the surface carburizing was carried out following a recently reported non-isothermal low pressure carburizing (LPC) treatment. In order to gain a comparative view of the effect of different treatments on the microstructure, microhardness, fatigue and impact properties, materials with distinct hardenability and widely used in the industrial production were evaluated. Tests were also carried out using industrially processed components aimed to an application demanding high wear resistance. The microstructural evolution during case hardening was studied by optical and electron microscopy.     

Static pentane extraction as a potential alternative to Soxhlet extraction for polypropylene olive oil overall migration limit measurements

Static pentane extraction of olive oil from polypropylene was evaluated as a safer, higher throughput alternative to pentane Soxhlet extraction for the recovery of olive oil from polypropylene for overall migration limit determinations. Static, ambient temperature, pentane extraction achieved quantitative recovery of olive oil from polypropylene plaques prepared by using the OM‐5 overall migration limit protocol. In addition to validation data for static extractions, a modified esterification procedure is presented as a means to accommodate the larger sample sets that are enabled with static extraction.     

基于滑模的运载器主动段俯仰通道姿控系统设计

与传统比例-积分-微分（PID）控制方法相比，滑模控制（SMC）方法可以比较容易地将不确定性纳入控制器设计中，从而增强系统的鲁棒性。探索了SMC技术在运载器主动段姿态控制中的工程应用，首先通过分析基于趋近律的SMC系统，提出了降低不连续切换项系数的需求，然后研究了基于干扰上界的SMC方法。三通道小偏差仿真结果验证了两种方法的控制效果，表明第2种控制器的鲁棒性更好，稳态误差小，同时发动机喷管摆角需求较小。     

H13钢等离子堆焊Ni60A/Cr3C2覆层的磨损及热疲劳性能

采用等离子堆焊技术在H13钢基体表面上制备了Ni60A/Cr₃C₂堆焊覆层,研究了覆层的磨损行为和热疲劳性能。在600 ℃下销盘试验的结果表明,镍基碳化铬复合覆层的耐磨性是Ni60A堆焊覆层的2.8倍和基材H13钢的11.6倍。镍基覆层可以显著降低H13钢的摩擦因数,加入碳化铬则会削弱覆层的摩擦性能。随着磨损的进行,主要磨损机理从氧化磨损演变为磨粒磨损和粘着磨损。在800 ℃到室温下的热疲劳测试结果表明,镍基碳化铬复合覆层在48个热循环后疲劳裂纹达到200 μm,早于镍基覆层的62次。这说明高温氧化促进热疲劳裂纹的产生。碳化铬增强相从镍基上剥离,导致镍基复合覆层热疲劳性能下降。     

夹杂物对工程机械用钢Q345FCA疲劳寿命的影响

采用QBWP-6000J型简支梁旋转弯曲疲劳试验机测定了高疲劳寿命工程机械用钢Q345FCA的疲劳寿命;采用扫描电镜(SEM)对疲劳断口形貌进行了观察,并用附带的能谱仪(EDS)寻找断口上的夹杂物;借助夹杂物自动分析系统对钢中的夹杂物进行了分析。通过对试验数据的分析,计算得出了Q345FCA钢和Q345钢夹杂物的表面临界尺寸、次表面临界尺寸和内部临界尺寸。结果表明,Q345FCA钢的疲劳极限为273 MPa,Q345钢的疲劳极限为266 MPa。Q345FCA钢和Q345钢中夹杂物尺寸均小于临界夹杂物尺寸,且断口形貌显示所有疲劳断裂均不是由夹杂物所引起,夹杂物不是疲劳源。     

Processing of AlSi9Cu3 alloy by selective laser melting

ABSTRACT

Additive manufacturing of Al-alloys allows the production of components with a complicated structured shape, geometry composed by lattice structures, internal cooling, etc. The portfolio of Al-alloys for metal additive manufacturing is still under development and is strongly limited, compared to the conventional technology. The alloy AlSi9Cu3 is used in many applications, but its processing details are still missing. The main aim of this paper is to describe the laser process parameters for AlSi9Cu3, processed by SLM technology and manufactured from two powders of different shapes and particle sizes. The tested process parameters were laser power, laser speed, and hatch distance in the range of 100–400?W, 200–1500?mm?·?s^?1 and 90–150?µm. These were tested using a single-track and cube test. Microstructure, mechanical properties and the fatigue of SLM samples were analysed and compared with as-casted material.     

铝合金三角形波纹夹芯板对平头弹抗冲击特性数值模拟研究

为研究铝合金三角形波纹夹芯板对平头弹体的抗冲击性能及损伤特性，利用有限元软件ABAQUS/Explicit建立弹体冲击靶板的数值模拟模型，并结合实验验证了模型及其参数的有效性。基于数值计算结果，分析了三角形波纹夹芯板几何结构对其防护性能、失效模式和能量吸收的影响规律及机理，并与等面密度单层板进行对比分析，研究结果表明，靶体几何结构对其抗冲击性能存在影响，三角形波纹夹芯板抗冲击性能低于单层板抗冲击性能。此外，增加芯体拓扑结构夹角能显著提高三角形波纹夹芯板的抗冲击性能，并且靶板几何形状会对其失效模式及耗能特性存在影响。     

A priori risk-informed approach to ensure the compliance with discharge limits for liquid radioactive effluent to be discharged from APR 1400

ABSTRACT

In order to develop a methodology to guarantee the conformance to operational discharge limits for liquid effluent from a NPP at an early stage of design, a risk-informed approach was proposed and its applicability was verified for APR 1400. Existing methodology to calculate risk-based detection limit for a single radionuclide was improved by incorporating a new model to derive more realistic pathway dose factors. A new simple expression was also proposed to adjust risk-based detection limits for multiple radionuclides mixture if necessary. In addition, a new procedure to warrant the compliance with discharge limits by controlling detection limits of only a few principal radionuclides was established in accordance with risk-informed concept. Through case studies for APR 1400 to be commissioned at a hypothetical site, it was shown that calculated pathway dose factors are more realistic for majority of radionuclides. It also turns out that neither present detection limits nor unadjusted risk-based detection limits can be justified when the radionuclide composition is unknown, however further adjustment of detection limits or increasing additional dilution factor resolves the problem. Finally, ten principal radionuclides were identified and shown to be enough for liquid effluent control at APR 1400 from a risk-informed point of view.