Mechanical properties,corrosion resistance,and rubber pad forming of cold differential speed-rolled pure titanium for bipolar plates of proton-exchange membrane fuel cells

Due to problems such as pores on surface-treated coatings, the corrosion resistance of pure titanium bipolar plates for proton-exchange membrane fuel cells can be further improved by increasing the corrosion resistance of pure titanium by using differential speed-rolling (DSR); however, these materials have not yet reached the standard requirements of bipolar plates (corrosion current density i_corr＜10³ nA·cm^?2). In this work, the corrosion resistance of pure titanium was improved by optimizing the DSR process while the strength was maintained. The best corrosion resistance of the DSR pure titanium was achieved when the roller speed ratio was 2, while i_corr was 429 nA·cm^?2 in a solution of 0.5 M H₂SO₄ and 2 mg/L HF at room temperature. The formability of the DSR pure titanium for bipolar plates was verified. The optimal holding pressure range was 6.8–7.0 kN.     

[Zr0.73(Cu0.59Ni0.41)0.27]87Al13合金过冷液相区热塑性成形研究

为探究[Zr_(0.73)(Cu_(0.59)Ni_(0.41))_(0.27)]_(87)Al_(13)非晶合金的热塑性成形性能以及绘制其对应的热加工图谱,用Gleeble3500型热模拟压缩实验机对该非晶合金进行不同参数下的热模拟压缩实验。结果表明,合金在压缩过程中变形行为由牛顿流变演变为非牛顿流变;同时,过高或过低的热加工温度均能导致合金晶化;进一步对数据分析得到该合金在不同热塑性成形参数下的功率耗散图与流变失稳图,并绘制出相应的热加工谱图,谱图分析结果表明,该合金在温度为420与430℃、应变速率为10~(-3) s~(-1)时具有较高功率耗散系数且没有失稳区域,因此,合金可选的热塑性加工参数为温度420～430℃,应变速率10~(-3) s~(-1)。     

An efficient manufacturing method for I-shaped cross-sectional CFRP beam with arbitrary arrangement of carbon fiber using electro-activated resin molding

Abstract

The I-shaped cross-sectional beam of CFRP (CFRP I-beam) is usually manufactured by the continuous protrusion method. Carbon fibers can only be arranged in the longitudinal direction. The CFRP I-beam with arbitrary arrangement of carbon fiber was manufactured with applying the electro-activated deposition molding method. The carbon fiber fabric was immersed in the deposition solution and energized, epoxy resin precipitated around carbon fiber and impregnated. The resin-impregnated fabric was installed to the mold, and the CFRP I-beam was fabricated. The CFRP I-beam was subjected to three-point bending tests, and the relationship between load-deflection was simulated by finite-element analysis.     

吐哈盆地克尔碱凹陷煤层煤质特征与成煤环境

为了揭示吐哈盆地克尔碱凹陷不同矿区煤质形成条件，探讨该区煤质与成煤环境的关系，基于对主采煤层样品工业分析、有害组分及灰成分指标等数据分析，在对克尔碱凹陷地层分布、含煤岩系特征等基本地质条件分析的基础上，运用煤地质学、煤岩学、煤化学等理论和方法，系统总结凹陷内各矿区煤层赋存特征、煤质特征，探讨区内煤岩煤质与成煤环境的关系。结果表明：研究区自西向东划分6个主要矿区,区内煤层主要发育于中侏罗统西山窑组（J2x）和下侏罗统八道湾组（J1b）地层之中。研究区煤质呈低灰、低硫、高挥发分特征，煤灰成分以SiO2、Al2O3为主。综合分析表明，研究区中-下侏罗统主要煤层形成于湖泊-河流三角洲淡水沉积环境，具陆相成煤特征，成煤环境温暖潮湿。     

镍基高温合金锥筒形件拉深旋压成形机理研究

针对镍基高温合金因加工硬化严重成形时极易产生破裂和起皱等典型缺陷的问题,以锥筒形壳体类零件为对象,提出了一种由锥形预制坯经过真空固溶处理后拉深旋压成形锥筒形件的方法,并对其成形机理进行了研究。基于Abaqus/Explicit平台,建立了锥筒形件拉深旋压有限元模型,分析了成形过程中的瞬态等效应力、等效塑性应变、切向应力、壁厚及三向应变分布规律。结果表明:在旋压成形过程中,最大瞬态等效应力位于旋轮接触区及附近区域、最大瞬态等效塑性应变位于坯料口部;瞬态切向压应力最大值位于旋轮接触区,而瞬态切向拉应力最大值位于旋轮接触区附近的两侧区域。筒形段中部壁厚减薄,而坯料口部壁厚增厚。旋压成形试验表明,锥形预制坯经拉深旋压后可获得壁厚均匀的锥筒形件。     

Bulging in incremental sheet forming of cold bonded multi-layered Cu clad sheet: Influence of forming conditions and bending

Bulge is a defect that causes geometrical inaccuracy and premature failure in the innovative incremental sheet forming (ISF) process. This study has two-fold objectives: (1) knowing the bulging behavior of a Cu clad tri-layered steel sheet as a function of forming conditions, and (2) analyzing the bending effect on bulging in an attempt to identify the associated mechanism. A series of ISF tests and bending analysis are performed to realize these objectives. From the cause-effect analysis, it is found that bulge formation in the layered sheet is sensitive to forming conditions in a way that bulging can be minimized utilizing annealed material and performing ISF with larger tool diameter and step size. The bending under tension analysis reveals that the formation of bulge is an outgrowth of bending moment that the forming tool applies on the sheet during ISF. Furthermore, the magnitude of bending moment depending upon the forming conditions varies from 0.046 to 10.24 N·m/m and causes a corresponding change in the mean bulge height from 0.07 to 0.91 mm. The bending moment governs bulging in layered sheet through a linear law. These findings lead to a conclusion that the bulge defect can be overcome by controlling the bending moment and the formula proposed can be helpful in this regards.     

脉冲电流对6016-T4铝合金板材力学性能的影响

为研究在电流辅助成形时脉冲电流的电流密度、占空比和脉冲频率3个因素对6016-T4铝合金板材力学性能的影响规律,设计了3因素5水平的正交实验。实验表明,对6016-T4铝合金力学性能影响的主次因素是:电流密度>占空比>脉冲频率。在此基础上,选用主次2个因素,即电流密度和脉冲频率,使用控制变量法进行进一步的实验研究。实验结果表明,电流密度对6016-T4铝合金力学性能影响较大,改变电流密度的同时带来了明显的焦耳热效应,该效应对材料有明显的软化作用,降低了材料的流动应力,但是,同时也降低了铝合金板的伸长率,这是因为过大的电流密度加剧了试样的主应变演化,进而促进了试样的断裂。而脉冲频率的变化对6016-T4铝合金板材的力学性能影响很小,这也印证了正交实验的结论。     

土耳其头轧制椭圆管的孔型设计

介绍了采用土耳其头轧制椭圆管的成型辊孔型设计原则、设计步骤以及各架次成型辊参数的计算公式.以土耳其头轧制椭圆管孔型各变形边长度不变的原理作为设计孔型的依据,各架次的变型量按等差级数递减,可以得到较好几何尺寸精度和表面质量的成品椭圆管.     

东营凹陷纯化潜山构造特征与勘探目标选择

结合钻井和地震资料研究纯化潜山的构造特征，精细描述了纯化潜山的构造演化过程，在此基础上探讨了纯化潜山的烃源岩、储集层、盖层以及圈闭等油气成藏条件，研究表明，纯化潜山属于典型的块断山，其形成演化与石村断层的发育及潜山北部利津洼陷的强烈下陷有着密切关系。纯化潜山储、盖条件以及圈闭条件都较好，油气成藏的主控因素是烃源岩以及油气运移通道，纯化潜山南部沿石村断层上盘一线为较有利的勘探目标区。     

东营凹陷王庄-宁海地区流体包裹体分析与流体充注研究

利用流体包裹体分析技术，系统地分析了东营凹陷王庄-宁海地区覆盖所有含油层位的流体包裹体样品。包裹体荧光观察和均一温度特征分析揭示了包裹体发育期次为5期，说明该区油藏存在5次流体充注过程；据此确定了备期烃类的成藏期次。东营组沉积时期和明化镇组沉积末期的油气运聚均在成藏后遭受大气淡水淋滤和降解作用。沙三段原油可能经历至少2期稠油化作用。荧光观察进一步证实该区主要发生2期充注、2期成藏。