多晶硅表面金属催化化学腐蚀法制绒研究现状

在多晶硅太阳能电池的生产过程中, 金刚线切割技术(Diamond wire sawn, DWS)具有切割速度快、精度高、原材料损耗少等优点, 受到了广泛关注。金刚线切割多晶硅表面形成的损伤层较浅, 与传统的酸腐蚀制绒技术无法匹配, 金属催化化学腐蚀法应运而生。金属催化化学腐蚀法制绒具有操作简单、结构可控且易形成高深宽比的绒面等优点, 具有广阔的应用前景。本文总结了不同类型的金属催化剂在制绒过程中的腐蚀机理及其形成的绒面结构, 深入分析和讨论了具有代表性的银、铜的单一及复合催化腐蚀过程及绒面结构和电池片性能。最后对金刚线切割多晶硅片表面的金属催化化学腐蚀法存在的问题进行了分析, 并展望了未来的研究方向。     

Evolution of precursor powders prepared by oxalate freeze drying towards high performance Bi-2212 wires

Bi₂Sr₂CaCu₂O_x (Bi-2212) precursor powders were synthesized by the oxalate freeze drying (OFD) method. In comparison with the traditional method, the novel method could shorten the processing steps and thus improve the fabrication efficiency of precursor powder. The phase, microstructure and superconducting properties of Bi-2212 precursor powders and wires were characterized by X-ray diffraction, scanning electron microscopy and four-probe method, respectively. The thermal behavior, surface area and particle size of powders were also discussed. The results indicated that large surface area and small particle size might improve the reactivity and uniformity of powders. These properties were beneficial for the rapid and homogeneous formation of Bi-2212. High-purity crystallized Bi-2212 powders without Bi-2201 and alkaline-earth cuprates phases could be achieved. Furthermore, multi-filamentary Bi-2212 wires with OFD powders showed good microstructures without noticeable pores and large secondary particles. Therefore, high engineering critical current densities (J_e) of 1619 A/mm² and critical current densities (J_c) of 7039 A/mm² were obtained in Bi-2212 wires at 4.2K, self field. It indicated that the oxalate freeze drying method would be a potential candidate for the mass production of high performance Bi-2212 wires.     

Surface generation mechanism of ceramic matrix composite in ultrasonic assisted wire sawing

Ceramic matrix composites (CMC) are highly required in many fields of science and engineering. However, the CMC parts always have poor surface finish. This study attempts to improve cutting performance of CMC material by combing the advantages of ultrasonic assisted cutting and diamond wire sawing. Cutting force, surface roughness, machined edge and tool wear are analyzed based on experimental results. It shows that the oscillatory movement of tool edges provides positive effect on particle ejection and residual material reduction. Ductile chip formation can be achieved due to the small tip radius of grits. Obvious decrease in cutting force, surface roughness and tool wear are obtained. Moreover, burrs, fuzzing and fracture are reduced. Meanwhile, both the surface characteristics and shape accuracy are significantly improved. These results provide a valuable basis for application of ultrasonic assisted wire sawing and understanding of CMC cutting mechanisms.     

电气设备接地装置的运行与维护探讨

随着现代化进程的加快,电气设备接地装置的应用越来越广泛,从安全的角度考虑,其运行和维护受到了全社会的广泛关注,如何介绍应用当中存在的安全隐患成为当前关注的主要内容。本文系统概括的分析了电气设备接地装置的运行和维护情况,为其安全应用提供一定的参考。     

Experimental investigation on diamond wire sawing of Si3N4 ceramics considering the evolution of wire cutting performance

When diamond wire saw is used in machining silicon nitride ceramics (Si₃N₄ ceramics), the ultra-hardness of Si₃N₄ causes the saw wire to wear out, which leads to the saw wire cutting performance constantly changing during its life cycle, and thus the machined quality of Si₃N₄ ceramics is affected. Surface roughness and topography are important indicators of the quality of the machined surface. In this paper, the diamond wire saw cutting experiment of Si₃N₄ ceramics was carried out, the effect of the evolution of saw wire cutting performance on the surface roughness and topography of Si₃N₄ ceramics as-sawn slices was investigated based on the analysis of the changes of saw wire wear topography, breaking force, bow angle and kerf loss during the sawing process. The results show that the surface roughness along the saw wire motion direction and the workpiece feed direction tends to decrease and then increase with the evolution of the cutting performance of the saw wire, which accords well with the trend of the as-sawn slices surface morphology. The results of the study can provide experimental reference for the development of high precision diamond wire saw cutting technology for Si₃N₄ ceramics.     

电驱液压式大截面导线压接设备自动化研究

现有的压接设备可控性差、操作复杂,导致压接质量因人而异。针对此问题,提出了基于DDVC技术的导线压接设备自动化控制方案,建立了速度控制系统数学模型,应用Simulink进行仿真,分析系统性能。建立了基于DEFORM的耐张线夹压接实验模型,获得了耐张线夹压接的最佳加载速度曲线,并以此作为压接设备速度控制系统的Simulink仿真模型输入,对压接过程进行了仿真分析。结果表明:开环控制时系统存在一定的超调,加入PID控制后可有效抑制超调;所设计的压接设备可很好地跟随最佳压接曲线,跟随误差仅为0. 904 mm·s-1。研究成果对改进压接设备、提高压接质量提供了新的解决方案。     

牺牲阳极的阴极保护法在电力系统接地体防腐中的应用

电力行业是目前国家非常重视与大力发展的行业之一。近些年来,由于接地系统接地电阻不合格引起的电力系统事故逐渐增多,并且接地电阻升高的很大一部分原因是接地体腐蚀造成的,因而人们越来重视接地体的抗腐蚀保护。简要阐述了电力系统目前预防接地体腐蚀所采取的牺牲阳极的阴极保护法,并对接地体新的改造方法提出一些建议。     

基于平面复合降阻材料的杆塔基础接地降阻研究

杆塔基础自然接地作为输电线路重要的接地装置,能减少外延接地及降阻施工成本。针对特高压输电线路杆塔基础接地提出基于平面复合降阻材料的塔基外敷接地降阻策略,首先,采用CDEGS仿真计算软件建立特高压杆塔单根浇注桩接地计算模型,分析均匀土壤、多层土壤、混合土壤三种条件下的外敷接地降阻效果;然后,通过单个塔基外敷计算模型分析外敷材料不同敷设方式的降阻效率;最后,计算完整杆塔基础外敷接地降阻效率和散流分布特征,并与水平人工外延接地降阻方式进行对比。结果表明,外敷接地降阻效率与土壤条件、敷设位置等因素有关,在高土壤电阻率条件下,塔基外敷接地降阻效率超过22%,与水平人工外延接地相比,塔基外敷接地降阻的散流比超过96%,接地材料利用率高,可减少征地和二次接地施工成本。     

高强不锈钢绞线网与ECC黏结-滑移关系模型

高强不锈钢绞线网与ECC的黏结是二者协同工作的基础，且黏结 滑移关系模型是其黏结性能的综合反映，故通过对17组51个高强不锈钢绞网增强ECC薄板试件进行单边拉拔试验，研究横向钢绞线间距、纵向钢绞线直径和相对锚固长度等因素对钢绞线网在ECC中黏结性能的影响规律。试验结果表明，横向钢绞线的设置可使黏结破坏由脆性破坏转变为延性破坏；高强不锈钢绞线网与ECC的黏结滑移曲线可分为5个阶段，分别为上升段、微降段、延性强化段、下降段和残余段。基于试验结果，对钢绞线网在ECC中的黏结破坏特征和黏结 滑移机理进行分析，在相关黏结-滑移关系模型的基础上，提出钢绞线网与ECC的黏结 滑移关系模型，并进行模型参数分析。所提模型及模型参数计算公式与试验结果吻合良好，能较好地反映钢绞线网与ECC的界面黏结滑移特征。     

国内外帘线钢盘条夹杂物检验方法的介绍

围绕国内外帘线钢盘条的夹杂物检验方法，对国内外4种主要典型帘线钢盘条夹杂物检验方法进行了详细介绍及比较，了解了4种检验方法的技术特点，总结了帘线钢盘条夹杂物检验方法的核心要点，尤其对这4种检验方法中所涉及的试样取样面积、夹杂物的类型名称、光学显微镜下不同类型夹杂物的特征形貌进行了识别，阐明了做好帘线钢盘条夹杂物检验和质量控制的价值和意义。