Investigation of thermal residual stresses during laser ablation of tantalum carbide coated graphite substrates using micro-Raman spectroscopy and COMSOL multiphysics

Laser ablation of high-temperature ceramic coatings results in thermal residual stresses due to which the coatings fail by cracking and debonding. Hence, the measurement of such residual stresses during laser ablation process holds utmost importance from the view of performance of coatings in extreme conditions. The present research aims at investigating the effect of laser parameters such as laser pulse energy, scanning speed and line spacing on thermal residual stresses induced in tantalum carbide-coated graphite substrates. Residual stresses were measured using micro-Raman spectroscopy and correlated with Raman peak shifts. Transient thermal analysis was performed using COMSOL Multiphysics to model the single ablated track and residual stresses were reported at low, moderate and high pulse energy regimes. The results showed that the initial laser conditions caused higher tensile residual stresses. Moderate pulse energy regime comprised higher compressive residual stresses due to off centre overlapping of the laser pulses. Higher pulse energy (250 μJ), higher scanning speed (1000 mm/s) and moderate line spacing (20 μm) caused accumulation of tensile residual stresses during the final stage of laser ablation. The deviation of experimental residual stresses from COMSOL numerical model was attributed to unaccounted additional stresses induced during thermal spraying process and deformation potentials in the numerical model.     

Carbon-based TiO2-x heterostructure nanocomposites for enhanced photocatalytic degradation of dye molecules

Application of brown titanium dioxide (TiO_2-x) and its modified composite forms in the photocatalytic decomposition of organic pollutants in the environment is a promising way to provide solutions for environmental redemption. Herein, we report the synthesis of effective and stable TiO_2-x nanoparticles with g-C₃N₄, RGO, and multiwalled carbon nanotubes (CNTs) using a simple hydrothermal method. Among all the as-synthesized samples, excellent photocatalytic degradation activity was observed for RGO-TiO_2-x nanocomposite with high rate constants of 0.075 min^?1_, 0.083 min^?1 and 0.093 min^?1 for methylene blue, rhodamine-B, and rosebengal dyes under UV–Visible light irradiation, respectively. The altered bandgap (1.8 eV) and the large surface area of RGO-TiO_2-x nanocomposite impacts on both absorption of visible light and efficiency of photogenerated charge electron (e^?)/hole (h⁺) pair separation. This resulted in enhanced photocatalytic property of carbon-based TiO_2-x nanocomposites. A systematic study on the influence of different carbon nanostructures on the photocatalytic activity of brown TiO_2-x is carried out.     

Processing and microstructure of non-oxide ceramic fibres

Research and development efforts on high-temperature, oxidation-resistant fibres have increased over the past decade due to the demand for light-weight, stiff and strong composite materials in aerospace applications. Varieties of ‘high-performance’, continuous, non-oxide fibres with low-density, high tensile strength and tensile modulus have been developed either from organic precursors or via chemical vapour deposition for fabrication of ceramic matrix composites. Fibres derived from polymer precursors (e.g. Nicalon, Tyranno, HPZ) are small in diameter (compared to CVD monofilaments) and are ideally suited for ceramic composites. Processing, microstructural stability and mechanical properties of these newly developed SiC and Si₃N₄ base fibres are briefly reviewed in this paper.     

Mathematical modeling of mixing phenomena in a gas stirred liquid bath

A macroscopic, steady state energy balance model has been formulated to describe mixing phenom-ena in a liquid bath stirred by injecting gas through a straight nozzle fitted axially at the bottom of the vessel. This, along with experimental data on a water model previously reported, was employed to make predictions. Input energy terms considered in the model consist of buoyancy energy and empirically determined fraction of gas kinetic energy. Dissipation of energy was attributed to liquid circulation and bubble slip. The two-phase plume was assumed to be a truncated cone whose dimen-sions depended upon operating conditions. Numerical solution of model equations gave liquid velocity and gas hold-up inside the plume as well as liquid circulation rate and liquid velocity in the region outside the plume. Influence of process variables, e.g., gas flow rate, bath height, and nozzle diameter, have been predicted. Validity of the model has been established by comparing some pre-dicted entrainment ratios with those experimentally measured by other investigators. Empirical cor-relations to predict circulation time and circulation number have been proposed. Circulation number was found to vary between 2 and 12 in contrast to the existing assumption in the literature of a con-stant value of 3. Usefulness of these correlations in predicting mixing time for industrial vessels has been demonstrated. Formerly a Graduate Student in the De-partment of Metallurgical Engineering at the Indian Institute of Technol-ogy, Kanpur     

On using peak amplitude and rise time for AE source characterization

Acoustic Emission (AE) signals, which are electrical version of acoustic emissions, are usually analysed using a set of signal parameters. The major objective of signal analysis is to study the characteristics of the sources of emissions. Peak amplitude(P _a ) and rise time(R _t ) are two such parameters used for source characterization. In this paper, we theoretically investigate the efficiency ofP _a andR _t to classify and characterize AE sources by modelling the input stress pulse and transducer. Analytical expressions obtained forP _a andR _t clearly indicate their use and efficiency for source characterization. It is believed that these results may be of use to investigators in areas like control systems and signal processing also     

Acoustic emission technique for leak detection in an end shield of a pressurised heavy water reactor

This paper discusses the successful application of the Acoustic Emission Technique (AET) for detection and location of leak paths present on the inaccessible side of an end shield of a Pressurised Heavy Water Reactor (PHWR). The methodology was based on the fact that air and water leak AE signals have different characteristic features. Baseline data was generated from a sound end-shield of a PHWR for characterizing the background noise. A mock up end-shield system with saw cut leak paths was used to verify the validity of the methodology. It was found that air leak signals under pressurisation (as low as 3 psi) could be detected by frequency domain analysis. Signals due to air leaks from various locations of a defective end-shield were acquired and analysed. It was possible to detect and locate leak paths. Presence of detected leak paths were further confirmed by alternate test.     

On the VLSI implementation of real-time order statistic filters

Real-time implementation of an order-statistic filter (OSF) or ranked order filter requires the computation of the order statistic (ranked order) of the samples in a window which gets periodically updated with the arrival of a new sample(s). The authors give an algorithm for the computation of the running order statistic. A highly parallel architecture suitable for VLSI implementation is presented. The architecture is very versatile, with programmable window size and rank order. An expansion algorithm and its VLSI architecture, which permit the usage of two r-bit OSFs to implement an (r+1)-bit OSF, where r is the resolution of the input signal samples, are given. In a special case where one is satisfied with at most one LSB error, the hardware complexity of the proposed architecture can be reduced by almost one half. It is further shown how a VLSI chip incorporating the proposed architecture can be used as the basic building block in the real-time implementation of other forms of nonlinear filters