High-performance molecular-separation ceramic membranes derived from oxidative cross-linked polytitanocarbosilane

Polytitanocarbosilane (TiPCS)-derived ceramic membranes were fabricated using a pre-ceramic polymer. Special attention was focused on a process of thermal-oxidative curing that was used to induce cross-linking and the effect of this process on the ceramic yield, thermal stability, oxidation resistance, and microstructure of TiPCS. The cross-linked TiPCS powders showed a ceramic yield and thermal stability that were higher than that from the non-cross-linked version. In addition, the cross-linked TiPCS with uniform micropores showed higher levels of N₂ and CO₂ adsorption capacity, BET surface area, and micropore volume than the non-cross-linked versions, and the cross-linking process enhanced the stability of the pore structure at high temperature. The cross-linked TiPCS membranes showed high H₂ permeance (1.49 × 10⁻⁶ mol/(m² s Pa)) with sub-nanopores (H₂/SF₆ selectivity: 12 000, H₂/N₂: 10), and in addition higher oxidation resistance than their non-cross-linked counterparts. Furthermore, the influence of the concentration of the TiPCS precursor coating solution was optimized and the hydrothermal stability of the membranes at high temperatures was also evaluated. The optimized membrane demonstrated great performance for the pervaporation removal of methanol in binary azeotropic systems of either MeOH/butyl acetate or MeOH/toluene, and it also showed high hydrothermal stability with excellent dehumidification performance under high temperatures.     

Fine-tuned,molecular-composite,organosilica membranes for highly efficient propylene/propane separation via suitable pore size

Fine-tuned, molecular-composite, organosilica membranes were fabricated via the co-condensation of organosilica precursors bis(triethoxysilyl)acetylene (BTESA) and bis(triethoxysilyl)benzene (BTESB). Fourier transform infrared and UV–vis spectra confirmed the co-condensation behaviors of BTESA and BTESB. The evolution of the network structure indicated that the incorporated BTESB decreased the membrane pore size, which was determined by a modified gas translation model according to the steric effect of the phenyl groups. The incorporation of BTESB to BTESA finely tuned the membrane structure and endowed the resultant composite membrane with improved separation properties. The BTESAB 9:1 membrane (molar ratio of BTESA/BTESB was 9:1) exhibited high C₃H₆ permeance at 4.5 × 10⁻⁸ mol m⁻² s⁻¹ Pa⁻¹ and a C₃H₆/C₃H₈ permeance ratio of 33 at 50°C. One of the most important developments of this study involved clearly defining the relationship between membrane pore size and C₃H₆/C₃H₈ separation performance for organosilica membranes in single and binary separation systems.     

Methylcyclohexane dehydrogenation for hydrogen production via a bimodal catalytic membrane reactor

The dehydrogenation of methylcyclohexane (MCH) to toluene (TOL) for hydrogen production was theoretically and experimentally investigated in a bimodal catalytic membrane reactor (CMR), that combined Pt/Al₂O₃ catalysts with a hydrogen‐selective organosilica membrane prepared via sol‐gel processing using bis(triethoxysilyl) ethane (BTESE). Effects of operating conditions on the membrane reactor performance were systematically investigated, and the experimental results were in good agreement with those calculated by a simulation model with a fitted catalyst loading. With H₂ extraction from the reaction stream to the permeate stream, MCH conversion at 250°C was significantly increased beyond the equilibrium conversion of 0.44–0.86. Because of the high H₂ selectivity and permeance of BTESE‐derived membranes, a H₂ flow with purity higher than 99.8% was obtained in the permeate stream, and the H₂ recovery ratio reached 0.99 in a pressurized reactor. A system that combined the CMR with a fixed‐bed prereactor was proposed for MCH dehydrogenation. © 2015 American Institute of Chemical Engineers AIChE J, 61: 1628–1638, 2015     

Evaluation and fabrication of pore‐size‐tuned silica membranes with tetraethoxydimethyl disiloxane for gas separation

Organic/inorganic hybrid silica membranes were prepared from 1,1,3,3‐tetraethoxy‐1,3‐dimethyl disiloxane (TEDMDS) by the sol‐gel technique with firing at 300–550°C in N₂. TEDMDS‐derived silica membranes showed high H₂ permeance (0.3–1.1 × 10^?6 mol m^?2 s^?1 Pa^?1) with low H₂/N₂ (～10) and high H₂/SF₆ (～1200) perm‐selectivity, confirming successful tuning of micropore sizes larger than TEOS‐derived silica membranes. TEDMDS‐derived silica membranes prepared at 550°C in N₂ increased gas permeances as well as pore sizes after air exposure at 450°C. TEDMDS had an advantage in tuning pore size by the “template” and “spacer” techniques, due to the pyrolysis of methyl groups in air and Si? O? Si bonding, respectively. For pore size evaluation of microporous membranes, normalized Knudsen‐based permeance, which was proposed based on the gas translation model and verified with permeance of zeolite membranes, reveals that pore sizes of TEDMDS membranes were successfully tuned in the range of 0.6–1.0 nm. © 2011 American Institute of Chemical Engineers AIChE J, 2011     

Pervaporation via silicon-based membranes: Correlation and prediction of performance in pervaporation and gas permeation

Pervaporation (PV) is a membrane technology that holds great promise for industrial applications. To better understand the PV mechanism, PV dehydrations of various types of organic solvents (methanol, ethanol, iso-propanol, tert-butanol, and acetone) were performed on five types of organosilica and two types of silicon carbide-based membranes, all with different pore sizes. Water permeance was dependent on the types of organic aqueous solutions, which suggested that organic solvents penetrated the pores and hindered the permeation of water. In addition, water permeance of various types of membranes in PV was well correlated with hydrogen permeance in single-gas permeation. Furthermore, a clear correlation was obtained between the permeance ratio in PV and that in single-gas permeation, which was confirmed via the modified-gas translation model. These correlations make it possible to use single-gas permeation properties to predict PV performance.     

Reverse osmosis performance of organosilica membranes and comparison with the pervaporation and gas permeation properties

Hybrid organosilica membranes were successfully prepared using bis(triethoxysilyl)ethane (BTESE) and applied to reverse osmosis (RO) desalination. The organosilica membrane calcined at 300^°C almost completely rejected salts and neutral solutes with low‐molecular‐weight. Increasing the operating pressure led to an increase in water flux and salt rejection, while the flux and rejection decreased as salt concentration increased. The water permeation mechanism differed from the viscous flow mechanism. Observed activation energies for permeation were larger for membranes with a smaller pore size, and were considerably larger than the activation energy for water viscosity. The organosilica membranes exhibited exceptional hydrothermal stability in temperature cycles up to 90^°C. The applicability of the generalized solution‐diffusion (SD) model to RO and pervaporation (PV) desalination processes were examined, and the quantitative differences in water permeance were accurately predicted by the application of generalized transport equations. © 2012 American Institute of Chemical Engineers AIChE J, 59: 1298–1307, 2013     

Evaluating the chemical stability of metal oxides in SO3 and applications of SiO2-based membranes to O2/SO3 separation

The decomposition of sulfur trioxide to produce sulfur dioxide and oxygen using a catalytic membrane reactor is technology that promises to improve the economic viability of the thermochemical water-splitting Iodine-Sulfur (IS) process for large-scale CO₂-free hydrogen production. The chemical stability of membrane materials under SO₃, however, is a significant challenge for this strategy. In this study, microporous membranes with a layered structure that consisted of a membrane support prepared from α-Al₂O₃, an intermediate layer prepared from silica-zirconia, and a top layer prepared from bis (triethoxysilyl)ethane-derived organosilica sols, were examined for stability under SO₃ and for use in SO₃/O₂ separation. An α-Al₂O₃ support that features SiO₂–ZrO₂ intermediate layers with large pore sizes and a high Si/Zr molar ratio showed excellent resistance to SO₃, which was confirmed by N₂ adsorption, Energy Dispersive X-ray Spectroscopy (EDS), and Scanning Electron Microscopy (SEM). These membranes also demonstrated a negligible change in gas permeance before and after SO₃ exposure. Subsequently, in binary-component gas separation at 550°C, microporous organosilica-derived membranes achieved an O₂/SO₃ selectivity of 10 (much higher than the Knudsen selectivity of 1.6) while maintaining a high O₂ permeance of 2.5 × 10⁻⁸ mol m^–2 s^–1 Pa^–1.     

Evaluation of experimentally obtained permeance based on module simulation: How should permeance be evaluated?

Permeance and permeance ratio in binary separation generally are obtained from experimental data using an analytical permeance equation consisting of the logarithmic average of the partial pressure difference (hereafter, approximate permeance equation). The aim of the present study was to clarify the applicable range for this equation. First, the separation performance of a membrane module was calculated with various given membrane properties (permeance, permeance ratio) and operation conditions (pressure, flow rate) via numerical computation. The obtained concentrations and flow rates in the retentate and permeate were used to calculate permeances via approximate permeance equation, and the validity was discussed by comparing permeances used for numerical computation with obtained ones. The present work clarifies the validity of the approximate permeance equation, and yields a general guideline stipulating that the partial pressure difference across the membrane at the inlet and outlet should maintain more than 60% to obtain the correct permeance.     

Experimental study and modeling of organic solvent reverse osmosis separations through organosilica membranes

Exceptionally stable, mechanically robust, and highly methanol-selective organosilica membranes, including Bis(triethoxysiyl)acetylene (BTESA), fluorine-doped bis(triethoxysiyl) methane (F-BTESM), and Cetyltrimethylammonium chloride-etched bis(trimethoxysiyl)hexane (CTAC-BTMSH), were prepared and utilized for organic solvent reverse osmosis (OSRO) separations. The BTESA membrane showed optimal separation performance regarding methanol/toluene and possessed the highest levels of both permeation flux and rejection. Continuous measurements were performed to highlight the molecule size/shape discrimination of BTESA membranes using compounds such as methanol/methyl acetate, methanol/dimethyl carbonate (DMC) and methanol/methyl tert-butyl ether (MTBE). Also, a generalized solution-diffusion model was successful in predicting the permeation behaviors through organosilica membranes when used in an OSRO modality, and proved to be capable of accurate predictions on pressure-dependent permeation flux and rejection for a wide range of feed concentrations (0–55 wt%) and pressures (2–14 MPa). This study lends important insight for the development of organosilica membranes and process design for the energy-efficient OSRO separation of organic liquids.