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In this study,a new R-δ_f-type welding window on charge parameters is constructed by determining the boundary conditions of the explosive ratio.The R-δ_f-type welding window synthetically considers the explosive properties and material properties,and can quickly determine the explosive charge at different welding materials with different thickness.In order to test the practicability and accuracy of the R-δ_f-type welding window,410 S stainless steel and QSA5 R low alloy steel plates were explosively welded using 15 mm charge determined by the new window.Microstructures of the bonded sections were examined and then shear tests were carried out on the bonded specimens.Microstructural examination showed the joint interface was transformed from micro wavy to small wavy appearance without microstructure defects.Shear tests results showed interfacial shear strength was much higher than that of the national first grade standard.So the R-Sj-type welding window has strong practicability and accuracy and is helpful to the practical production and application of explosive welding composite materials. 相似文献
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The processing area is reduced by double vertical explosive welding and rolling.Those micro defects are avoided such as"fusion"and"jet pile"in the bonding zone of large Ti plate of explosive welding.So the quality and welding ratio of interface are improved.To solve the technical problem of narrow weldability window of Ti,a minimum critical detonation velocity explosive was invented to enlarge the window after double vertical explosive welding experiment and optimization.A comprehensive protective structure made up of rigid protective plates and flexible protective walls was designed to restrict the movement of cladding plates in double vertical explosive welding effectively and protect the cladding plates from damage.The interface microstructure showed that the bonding interfaces were periodically micro and small wavy and there are no micro defects such as melt metal and swirl. 相似文献
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为了研究钛-钢-钛三层复合板的微观界面和力学性能,在对两次爆炸焊接的动能损耗进行计算的基础上,利用扫描电镜及能谱分析仪对两次爆炸焊接的界面进行了研究比较;对复合板进行了显微硬度测试、弯曲强度试验和剪切强度试验。结果表明:第二次爆炸焊接时的动能损耗更大,动能经过复板向基板传递,导致首次爆炸结合界面缺陷较明显,其熔化层和熔化块数量较多,体积较大;二次爆炸结合界面呈较好的波状结合。首次爆炸焊接界面处的显微硬度高于二次爆炸焊接界面,说明首次爆炸焊接界面的塑性变形更为严重;复合板在弯曲试验中未断裂和分离,抗弯性能良好;首次爆炸焊接界面处的结合强度低于二次爆炸焊接界面,但均满足复合板强度标准。 相似文献
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为了解决钛-铝在爆炸焊接过程中可焊性低并容易产生脆性金属间化合物等技术难题,选用低爆速粉状乳化炸药为试验用药,下限装药厚度和上限基复板间距为工艺参数,成功获得了100%复合的“1 + 14 + 1”TA2 - 1060 - TA2双面金属复合板. OM, SEM, EDS测试结果表明,复合板界面呈良好小波状结合;基复板流在波峰阻挡以及复板挤压作用下形成漩涡结构,其内部存在包覆熔融金属的铸锭组织;结合界面附件发生不同程度的元素扩散. 力学测试结果表明,复合板的弯曲强度为288 MPa、抗拉强度为165.5 MPa、界面处显微硬度峰值为227 HV,满足工业生产要求. 相似文献
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