Theoretical and experimental study on hydrodynamic characteristics of fluidization in air-sand conical beds

This work was aimed at modeling hydrodynamic characteristics of fluidization in conical beds using quartz sand as the inert bed material and air as the fluidizing agent. The minimum fluidization velocity, u_mf, and the minimum velocity of full fluidization, u_mff, were determined by Peng and Fan's models modified for conical fluidized bed. Meanwhile, the pressure drop across a bed, Δp (including Δp_max and Δp_mff corresponding to u_mf and u_mff, respectively), was predicted by using modified Ergun's equations for variable superficial air velocity at an air distributor, u₀. The predicted results were validated by experimental data for some operating conditions. Effects of the sand particle size, cone angle and static bed height on the fluidization pattern and hydrodynamic characteristics are discussed. With the proposed models, the Δp-u₀ diagram were obtained with rather high accuracy for the conical air-sand beds of 30-45^° cone angles and 20-30 cm static bed heights, when using 300- sand particles. For the predicted u_mf and u_mff, the relative computational errors were found to be within 20% for wide ranges of operating variables, whereas Δp_max and Δp_mff could be predicted with lower (10-15%) relative errors. With higher cone angles and/or bed heights, the computational accuracy was found to deteriorate.     

Hydrodynamics of air–sand flow in a conical swirling fluidized bed: A comparative study between tangential and axial air entries

Hydrodynamic regimes and characteristics of air–sand flow were studied in a cone-shape swirling fluidized bed for two types of air entry, or swirl generator: through a four-nozzle system (tangential entry) and using an annular-spiral air distributor (axial entry). Quartz sand of four particle sizes, 180–300, 300–500, 500–600 and 850–1180 μm, was used as the bed material in experimental tests on a cold model of a conical swirling fluidized bed combustor. During each test run, the pressure drop across the bed (Δp) was measured versus superficial velocity at the lower bed basis (u) for three static bed heights (20, 30 and 40 cm). Four regimes were found in the bed behavior for both swirl generators. The Δp–u diagrams were compared between tangential and axial air entries for different operating conditions. Mathematical models for predicting major hydrodynamic characteristics, the minimum fluidization velocity (u_mf) and corresponding pressure drop across the bed (Δp_mf), were empirically developed. The dimensionless dependency of Δp/Δp_mf on u/u_mf showed the apparent common trends and similarity for most of the test trials. For the two air injection systems, a Nomograph for assessment of Δp at any arbitrary superficial velocity and bed height was proposed as well.     

Combustion and emission characteristics of a swirling fluidized-bed combustor burning moisturized rice husk

Burning of rice husk in a swirling fluidized-bed combustor (SFBC) was the focus of this experimental study. Swirl motion of a fluidized bed in this combustor was induced by an annular spiral distributor of primary air and also promoted by tangential injection of secondary air into the bed splash zone. “As-received” rice husk was moisturized with the aim to control NO emission from the combustor. The SFBC was tested at a constant fuel feed rate (of about 80 kg/h) for six fuel-moisture contents (from 8.4% to 35%). In each test series for the particular fuel quality, excess air was ranged from about 20% to 80%. Radial and axial profiles of temperature and gas concentrations (O₂, CO and NO) were plotted for different fuel options and operating conditions with the aim to study pollutants formation and reduction in different regions of the SFBC. With increasing the fuel-moisture content, the emission of NO from the combustor apparently reduced, while the emission of CO was adjusted at a quite low level due to the effects of secondary air. An effective least-cost control of both NO and CO emissions and high (over 99%) combustion efficiency are achievable when firing moisturized rice husk in this SFBC.     

Effects of operating conditions and fuel properties on emission performance and combustion efficiency of a swirling fluidized-bed combustor fired with a biomass fuel

This work reports an experimental study on firing 80 kg/h rice husk in a swirling fluidized-bed combustor (SFBC) using an annular air distributor as the swirl generator. Two NO_x emission control techniques were investigated in this work: (1) air staging of the combustion process, and (2) firing rice husk as moisturized fuel. In the first test series for the air-staged combustion, CO, NO and C_xH_y emissions and combustion efficiency were determined for burning “as-received” rice husk at fixed excess air of 40%, while secondary-to-primary air ratio (SA/PA) was ranged from 0.26 to 0.75. The effects of SA/PA on CO and NO emissions from the combustor were found to be quite weak, whereas C_xH_y emissions exhibited an apparent influence of air staging. In the second test series, rice husks with the fuel-moisture content of 8.4% to 35% were fired at excess air varied from 20% to 80%, while the flow rate of secondary air was fixed. Radial and axial temperature and gas concentration (O₂, CO, NO) profiles in the reactor, as well as CO and NO emissions, are discussed for the selected operating conditions. The temperature and gas concentration profiles for variable fuel quality exhibited significant effects of both fuel-moisture and excess air. As revealed by experimental results, the emission of NO from this SFBC can be substantially reduced through moisturizing rice husk, while CO is effectively mitigated by injection of secondary air into the bed splash zone, resulting in a rather low emission of CO and high (over 99%) combustion efficiency of the combustor for the ranges of operating conditions and fuel properties.     

Experimental studies on a novel swirling fluidized-bed combustor using an annular spiral air distributor

This work reports studies on hydrodynamics as well as combustion and emission characteristics of a conical swirling fluidized-bed combustor (SFBC) using an annular spiral air distributor as the swirl generator. In the experimental study on a ‘cold’ SFBC model, hydrodynamic regimes and characteristics of an air-sand bed were investigated for variable bed particle size and static bed height. Depending on the superficial air velocity, the bed exhibited four operational regimes. Based on the results from the ‘cold’ hydrodynamic study, optimum bed characteristics (sand particle size and bed height) and the range of primary air were determined prior to the combustion tests. In the second part of this work, a conical SFBC was tested for firing 80 kg/h rice husk. During the combustion tests, swirl motion of a fluidized bed was induced by primary air injected into the bed through the air distributor and, also, sustained by tangential injection of secondary air into the bed splash zone. Radial and axial temperature and gas (O₂, CO, NO) concentration profiles in the reactor were obtained for 20-80% excess air. Effects of operating conditions on formation and decomposition of major gaseous pollutants (CO and NO) in the reactor are discussed. Both CO and NO were found to be reduced significantly in the bed splash zone, resulting in quite low CO and moderate NO emissions from the reactor. High combustion efficiency, 99.4-99.5%, is achievable when burning rice husk in the proposed conical SFBC at 80 kg/h feed rate and excess air of 40-80%.