Deoxidation of Ti Melt by Newly Developed Two-Step Plasma Arc Melting Process Using Hydrogen

Metallurgical and Materials Transactions B - A two-step plasma arc melting process, comprising a first step under Ar-30 pct H2 gas flow and the second step under Ar gas flow, has been...     

High-speed operation in printed organic inverter circuits with short channel length

We have demonstrated fast operation of printed organic inverter circuits. We employ a soluble organic semiconducting material which has high field-effect mobility and ink-jet printed source/drain electrodes with short channel length. Appropriate concentration of the semiconducting solution and modification layer of source/drain electrodes improve both mobility and on/off ratio. The fabricated transistors with a short channel length (4 μm) exhibit excellent mobility (1.2 cm²/V s), high on/off ratio (>10⁵) and operational stability. The diode-load inverter with a narrow channel and low parasitic capacitance operate at 8 kHz at 20 V. These results will lead to significant progress in applications of printed organic circuits.     

Effect of weld line direction and paint orientation on corrosion and paint deterioration characteristics of welded part of steel

One thousand two hundred cycles of accelerated exposure experiment with combined salt water spray simulating atmospheric corrosion was performed for investigating the effect of weld line direction and paint orientation on the corrosion and paint deterioration characteristics of welded part of the steel. The corrosion depth of the weld toe of transverse weld line became 1.35 times as large as that of the base metal part because of the remained salt water on the weld toe. The coating thickness at the weld toe became thin by vertically painting on the transverse weld line. When the scribe line was installed at the thin painted weld toe under the transverse weld line, the paint blister area became 15% larger than that of the base metal part. The paint coating thickness at the weld toe in different weld line directions and paint orientations should be confirmed and ensured from the viewpoints of manufacturing and maintaining steel structures.     

Development of function-graded proton exchange membrane for PEFC using heavy ion beam irradiation

The graded energy deposition of heavy ion beam irradiation to polymeric materials was utilized to synthesize a novel proton exchange membrane (PEM) with the graded density of sulfonic acid groups toward the thickness direction. Stacked Poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) films were irradiated by Xe⁵⁴⁺ ion beam with the energy of 6 MeV/u under a vacuum condition. The induced trapped radicals by the irradiation were measured by electron spin resonance (ESR) spectroscopy. Irradiated films were grafted with styrene monomer and then sulfonated. X-ray photo-electron spectroscopy (XPS) spectra showed that the densities of sulfonic acid groups were controlled for injection “Surface” and transmit “Back” sides of the fabricated PEM. The membrane electrode assembly (MEA) fabricated by the function-graded PEM showed improved fuel cell performance in terms of voltage stability. It was expected that the function-graded PEM could control the graded concentration of sulfonic acid groups in PEM.     

High-aspect ratio and horizontally oriented carbon nanotubes synthesized by RF-cCVD

Horizontally aligned long carbon nanotubes were efficiently synthesized on Si substrates by using a radio-frequency catalytic chemical vapor deposition method. The morphological as well as the growth properties of these nanotubes were systematically investigated with various analytical techniques including microscopy and Raman spectroscopy. Different reaction parameters such as temperature, type of hydrocarbon gas and catalyst amount were varied and their effects on the nanotube size, quality and alignment are reported. High-aspect ratio and horizontally oriented nanotubes were found to grow following the “tip growth” mechanism. The fast and localized heating rate produced by the RF generator helps nanotubes to separate and lift the nano-particles away from the support and hence contributes to the growth of CNTs with a very high-aspect ratio. Carbon nanotubes synthesized with methane show a better horizontal alignment compared to those synthesized with acetylene, which might be due to the flow rate of the hydrocarbon gas.     

Preparation of surfactant-free vinyl polymers by conventional emulsion polymerization using hydrolysable emulsifiers

Emulsion polymerizations of several vinyl monomers, styrene, methyl methacrylate, butyl methacrylate, butyl acrylate, and vinyl acetate, in water using alkali–hydrolysable cationic surfactants with a betaine ester group (1-alkoxycarbonylmethyl)trimethylammonium chlorides, as emulsifiers were carried out and properties of the resulting latices and the polymers recovered by hydrolysis and salting out were investigated. There were little influences of the surfactants and monomers used here on the polymerizations, forming stable and monodisperse latices with a mean diameter of ca. 70 nm and giving a high molecular weight of polymers at high yields. All polymers were precipitated and recovered by adding a small amount of sodium hydroxide into the latex solutions contained little amount of ionic species. Solvent-cast films of the polymers were found to have surfaces as hydrophobic as those for the corresponding pure polymers prepared by bulk polymerization.     

High air stability of threshold voltage on gate bias stress in pentacene TFTs with a hydroxyl-free and amorphous fluoropolymer as gate insulators

We investigated the air stabilities of threshold voltages (V_th) on gate bias stress in pentacene thin-film transistors (TFTs) with a hydroxyl-free and amorphous fluoropolymer as gate insulators. The 40-nm-thick thin films of spin-coated fluoropolymer had excellent electrical insulating properties, and the pentacene TFTs exhibited negligible current hysteresis, low leakage current, a field-effect mobility of 0.45 cm²/Vs and an on/off current ratio of 3 × 10⁷ when it was operated at −20 V in ambient air. After a gate bias stress of 10⁴ s, a small V_th shift below 1.1 V was obtained despite non-passivation of the pentacene layer. We have discussed that the excellent air stability of V_th was attributed to the insulator surface without hydroxyl groups.     

Bisanthracene‐Based Donor–Acceptor‐type Light‐Emitting Dopants: Highly Efficient Deep‐Blue Emission in Organic Light‐Emitting Devices

Deep‐blue fluorescent compounds are particularly important in organic light‐emitting devices (OLEDs). A donor–accepotor (DA)‐type blue‐emitting compound, 1‐(10‐(4‐methoxyphenyl)anthracen‐9‐yl)‐4‐(10‐(4‐cyanophenyl)anthracen‐9‐yl)benzene ( BD3 ), is synthesized, and for comparison, a nonDA‐type compound, 1,4‐bis(10‐phenylanthracene‐9‐yl)benzene ( BD1 ) and a weak DA‐type compound, 1‐(10‐phenylanthracen‐9‐yl)‐4‐(10‐(4‐cyanophenyl)anthracen‐9‐yl)‐benzene ( BD2 ), are also synthesized. The twisted conformations of the two anthracene units in the compounds, confirmed by single crystal X‐ray analysis, effectively prevent π‐conjugation, and the compound shows deep‐blue photoluminescence (PL) with a high PL quantum efficiency, almost independent of the solvent polarity, resulting from the absence of an intramolecular charge transfer state. The DA‐type molecule BD3 in a non‐doped device exhibits a maximum external quantum efficiency (EQE) of 4.2% with a slight roll‐off, indicating good charge balance due to the DA‐type molecular design. In the doped device with 4,4′‐bis(N‐carbazolyl)‐1,1′‐biphenyl (CBP) host, the BD3 exhibits higher EQE than 10% with Commission International de L'Eclairge (CIE) coordinates of (0.15, 0.06) and a narrow full‐width at half‐maximum of 45 nm, which is close to the CIE of the high definition television standard blue.