Electrical conductivity and percolation threshold of hybrid carbon/polymer composites

The electrical conductivity and percolation threshold of single and hybrid carbon filled composites are experimentally investigated. Polystyrene, carbon fiber (CF) and carbon black (CB) at three CF/CB ratios of 1.67, 3.33, 6.67 were compounded in a twin screw extruder micro‐compounder and compression molded into sheets. The through‐plane and in‐plane electrical conductivity of the composites are measured by 2 and 4 probe techniques. The percolation threshold of the single filler and hybrid composites are determined from the experimental results using a percolation model. The hybrid composites have a higher value of electrical conductivity and lower percolation threshold than the single CF filler composite except for the CF/CB ratio of 6.67. The percolation threshold for the cases of single filler and hybrid composites are modeled. The hard core / soft shell model is used and it is assumed that the percolation in a particle filled system depends on the ratio of tunneling distance to particle diameter. This ratio is determined by modeling single filler composites using the experimental data and kept constant in the modeling of the hybrid system. Finite size scaling is used to determine the percolation threshold for the infinite size hybrid system containing (nanosize) particles and micron size fibers for three CF/CB ratios. The simulation results show that the percolations of hybrid composites have the same trends observed in the experimental results. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41744.     

Modeling and simulation of solar pond floor heating system

This paper presents the development of modeling, simulation and analysis of a solar pond floor heating system. The developed computer simulation has been used to study the potential of using such a system under climatic conditions in Jordan. It was found that the solar pond heating system could meet most of the winter season in Jordan with Solar fraction in the range 80–100% for at least 2 months of the season. It must be emphasized that the feasibility of such a system is its utilization in district heating and not for individual households due to the limiting economical factors of high capital cost of the solar pond for small domestic applications.     

Effect of Interlayer Thickness on Joint Formation Between Ti-6Al-4V and Mg-AZ31 Alloys

The joining of a Ti-6Al-4V alloy to a Mg-AZ31 alloy was performed using Ni electroplated coatings during the TLP bonding process. In this work, different coating thicknesses were used ranging from 1 to 20 μm. The effect of the coat thickness on microstructural developments and mechanical properties was studied. The bonded specimens were examined by metallographic examination, scanning electron microscopy, and X-ray diffraction analysis. It was observed that as the coat thickness increased from 1 to 12 μm, the joint shear strength increased from 9 to 47 MPa. A further increase in coat thickness had a detrimental effect on the bond strength, and a lower value of 11 MPa was recorded. The mechanism of joint formation includes three stages: solid-state diffusion, eutectic formation, and isothermal solidification.     

Effect of Multi-Wall Carbon Nanotubes on the Mechanical Properties of Natural Rubber

Multi-walled carbon nanotubes (MWNTs) were used to prepare natural rubber (NR) nanocomposites. Our first efforts to achieve nanostructures in MWNTs/NR nanocomposites were formed by incorporating carbon nanotubes in a polymer solution and subsequently evaporating the solvent. Using this technique, nanotubes can be dispersed homogeneously in the NR matrix in an attempt to increase the mechanical properties of these nanocomposites. The properties of the nanocomposites such as tensile strength, tensile modulus, elongation at break and hardness were studied. Mechanical test results show an increase in the initial modulus for up to 12 times in relation to pure NR. In addition to mechanical testing, the dispersion state of the MWNTs into NR studied by Transmission Electron Microscopy (TEM) in order to understand the morphology of the resulting system     

Electrical properties of natural rubber nanocomposites: effect of 1-octadecanol functionalization of carbon nanotubes

This article reports the results of studies on the effect of 1-octadecanol (abbreviated as C18) functionalization of carbon nanotubes (CNT) on electrical properties of natural rubber (NR) composites. Dispersion of CNT in NR matrix was studied by transmission electron microscopy (TEM) and electrical resistivity measurements. Fourier transform infra red spectrometry (FTIR) indicates characteristic peaks for ether and hydrocarbon in the case of C18 functionalized CNT. Dielectric constant increases with respect to the filler loading for both unmodified and functionalized CNTs, the effect being less pronounced in the case of functionalized CNT due to its better dispersion in the matrix. Stress–strain plots suggest that the mechanical integrity of the NR/CNT composites, measured in terms of tensile strength, increases on C18 functionalization of the nanofiller. TEM reveals that the functionalization causes improvement in dispersion of CNT in NR matrix, which is corroborated by the increase in electrical resistivity in the case of the functionalized CNT/NR composites.     

Effect of phenol functionalization of carbon nanotubes on properties of natural rubber nanocomposites

This paper reports the results of studies on the effect of phenol functionalization of carbon nanotubes (CNTs) on the mechanical and dynamic mechanical properties of natural rubber (NR) composites. Fourier transform infrared spectrometry (FTIR) indicates characteristic peaks for ether and aromatic rings in the case of phenol functionalized CNT. Although differential scanning calorimetric (DSC) studies show no changes in the glass‐rubber transition temperature (T_g) of NR in the nanocomposites due to surface modification of CNT, dynamic mechanical studies show marginal shifting of T_g to higher temperature, the effect being pronounced in the case of functionalized CNT. Stress‐strain plots suggest an optimum loading of 5 phr CNT in NR formulations and the phenolic functionalization of CNT does not affect significantly the stress‐strain properties of the NR nanocomposites. The storage moduli register an increase in the presence of CNT and this increase is greater in the case of functionalized CNT. Loss tangent showed a decrease in the presence of CNT, and the effect is more pronounced in the case of phenol functionalized CNT. Transmission electron microscopy (TEM) reveals that phenol functionalization causes improvement in dispersion of CNT in NR matrix. This is corroborated by the increase in electrical resistivity in the case of phenol functionalized CNT/NR composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Separation of Cu from dilute Cu–Ni–Co bearing bioleach solutions using solvent extraction with Chemorex CP-150

Solvent extraction of Cu from simulated and real bioleaching solutions obtained from a complex Cu–Ni–Co bearing tailing was investigated using Chemorex CP-150 extractant. The effects of several critical parameters, namely pH, contact time, extractant concentration, metal ion concentration, and organic/aqueous phase ratio on Cu extraction were evaluated. Isotherm studies showed that more than 99.9% Cu was transferred with a single stage for each of the extraction and stripping steps. A mixed Ni–Co sulfide was produced from the extraction effluent. A developed flow sheet was proposed to treat Cu–Ni–Co bearing sulfidic tailings by bioleaching, jarosite precipitation, solvent extraction, and sulfide precipitation processes.     

Influence of carbon nanotube (CNT) on the mechanical properties of LLDPE/CNT nanocomposite fibers

The present study shows the effect of adding CNT to linear low-density polyethylene (LLDPE) to produce LLDPE/CNT nanocomposite fibers. The LLDPE/CNT fibers were produced by melt extrusion process using a twin-screw extruder, in a controlled temperature from 160 °C to 275 °C. Further, melt extrusion process was followed by drawing of fibers at the room temperature. Three different weight percentages, 0.08, 0.3 and 1 wt.% of CNT were studied for producing nanocomposite fibers. The addition of 1 wt.% CNT in the LLDPE fiber has increased the tensile strength by 38% (350 MPa). The addition of 0.08 and 0.3 wt.% CNT in the fiber matrix has improved the ductility by 87% and 122%, respectively. Similarly, improvement in the toughness was observed by 63% and 105% for LLDPE fibers with 0.08 wt.% and 0.3 wt.% CNT respectively. The increase in the mechanical properties of the composite fibers was attributed to the alignment and distribution of CNT in the LLDPE matrix. The dispersion of CNT in the polymeric matrix has been revealed by SEM. The study shows that the small addition of CNT when properly mixed and aligned will increase the mechanical properties of pristine polymer fibers.     

Easy one-pot method to control the morphology of polyethylene/carbon nanotube nanocomposites using metallocene catalysts

An easy one pot method is demonstrated for the controlled periodical surface coating of polyethylene over multiwalled carbon nanotubes (MWCNT) by insitu polymerization of ethylene using highly active metallocene catalysts (Cp₂ZrCl₂ and Cp₂TiCl₂) in combination with methylalumoxane. The crystallinity of the nanocomposite was increased and its morphology could be tuned from “sausage” like to “shish-kebab” in the presence of CNT depending on the experimental condition and choice of metal atom.     

TLP bonding of Ti-6Al-4V and Mg-AZ31 alloys using pure Ni electro-deposited coats

Transient liquid phase (TLP) bonding of Mg-AZ31 and Ti-6Al-4V alloys was performed using pure thin Ni electro-deposited coat interlayer (12 μm). The effect of bonding temperature, time and pressure on microstructural developments and subsequent mechanical properties across joint interface was studied at a temperature range from 500 to 540 °C, bonding time from 1 to 60 min and bonding pressure from 0 to 0.8 MPa. The mechanisms of bond formation varied across the joint region, with solid-state diffusion dominant at the Ti-6Al-4V interface and eutectic diffusion at the Mg-AZ31 interface. Joint microstructure was examined by scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). X-ray diffraction (XRD) was used to detect the formation of intermetallic phases at the fracture surface. The maximum joint shear strength of 61 MPa was obtained at a temperature of 520 °C, 20 min and at a bonding pressure of 0.2 MPa. This joint strength was three times the bond strength reported for joints made using adhesives and represents 50% of the Mg-AZ31 alloy shear strength.