Double-action bending for eliminating springback in hat-shaped bending of advanced high-strength steel sheet

The International Journal of Advanced Manufacturing Technology - This paper presents a novel technology called ‘double-action bending (DAB)’ to eliminate springback in hat-shape forming...     

Novel SiC synthesis method applicable to SiC solid phase sintering

Most of the present production processes of SiC sintered bodies require some powder mixing using a mechanical milling process (ball milling, and so on). In this case, relatively long hours are required, and there is the problem of contamination during the preparation process. To avoid these problems, we developed a new process for obtaining a self-sinterable, stoichiometric SiC powder, whose precursor material is water-soluble; the precursor material was synthesized from aqueous silica and citric acid containing a small amount of aluminum compound. In order to obtain the stoichiometric SiC composition, the above aqueous precursor material was adequately cured in air (200°C-400°C); subsequently carbonization reaction (~800°C) in nitrogen atmosphere, carbothermal reduction (~1600°C) in argon atmosphere, and pressureless sintering (~1900°C) were performed. Among these processes, the curing process (cross-linking process) is very important for obtaining the equivalent composition (silica and carbon) for the subsequent carbothermal reduction. In this study, the adequate curing temperature and suitable preparation condition for the carbothermal reduction were investigated for the production of stoichiometric self-sinterable SiC powder. The pressureless sintered body achieved using the obtained SiC powder demonstrated a desirable trans-crystalline fracture behavior.     

Boiling heat transfer characteristics of a sulfuric-acid flow in thermochemical iodine–sulfur cycle

The Japan Atomic Energy Agency has been conducting research and development on the thermo-chemical iodine–sulfur (IS) process, which is one of the most attractive water-splitting hydrogen production methods that uses nuclear thermal energy. The sulfuric acid decomposer is one of the key components of the IS process. The boiling heat transfer coefficients of sulfuric acid solutions are required to design the sulfuric acid decomposer. These coefficients were measured in aqueous solutions where the mole fraction of H₂O ranged from 0.17 to 0.37 (heat flux range from 16.9 kW/m² to 5.6 kW/m²) and compared with the empirical correlations formulated for binary mixtures. A combination of the Stephan–Körner correlation, using the empirical constant A₀ = 2.00, and the Nishikawa–Fujita correlation was used to predict the experimental results with an accuracy of ±10%.     

Nanovesicles Based on Mixtures of a Biantennary Glycolipid with Ionic Co‐Surfactants

A biantennary surfactant based on a synthetic C₁₆‐maltoside was chosen to prepare vesicles for a potential vesicular drug delivery system. The synthesis comprised of three stages: Initial synthesis of β‐d ‐maltose octaacetate was followed by glycosidation of 2‐hexyl‐decanol and final glycolipid deacetylation. Both α‐ and β‐anomers were prepared and their anomeric purity was evaluated by ¹H NMR. Owing to the low water solubility of the glycolipid, addition of ionic co‐surfactants was believed to promote the surfactant distribution, thus leading to smaller and more uniform vesicles. The assembly behavior of the surfactant systems was studied by contact penetration under an optical polarizing microscope, while interfacial properties were determined by surface tension measurements. Vesicles were prepared by injection of an ethanolic solution into bulk water and investigated by dynamic light scattering and field emission scanning electron microscopy. Contact of the surfactant mixtures with water indicated a high tendency to exhibit the lamellar phase and confirmed the expected low molecular solubility. These findings suggest a potential of the surfactant to form stable vesicles. Injection of an ethanolic surfactant solution into bulk water gave sub‐micrometer sized vesicles with a narrow size distribution. Application of ionic co‐surfactants reduced the vesicle size. In particular ～20 % of anionic SDS proved highly effective, lowering the vesicle size by nearly one decade, thus accessing nano‐sized vesicles. Encapsulation of a water‐soluble drug was achieved in a 76 ± 10 % efficiency.     

热连轧交交变频全数字矢量控制系统故障处理与改造

本文着重叙述了我厂主传动交交变频系统控制装置的构造及其功能,另对一些常见故障进行介绍和分析,并列出一些成功改造试点,供大家参考。     

Preparation of polyynes by liquid-phase laser ablation using different irradiation target materials and solvents

Polyynes were prepared from pellets of a perylene derivative, 3,4,9,10-perylene tetracarboxylic dianhydride (PTCDA), and graphite by liquid-phase laser ablation, using solvents of methanol, ethanol, 1-propanol, 1-butanol, t-butyl alcohol, n-hexane, and decalin. The amounts of polyynes produced from PTCDA strongly depended on the polarity of the solvent, while those from graphite did not. Polar functional groups of acid-anhydride side chains in PTCDA are believed to influence the amounts of C₂ radicals produced by laser ablation. The long-chain polyyne C₂₈H₂ was detected in a chromatogram of a solution obtained from a graphite pellet and solvent decalin.     

Crystallographic analysis for acicular ferrite formation in low carbon steel weld metals

Inclusions contributing to acicular ferrite nucleation were investigated from a crystallographic point of view in low carbon low alloy steelweld metals. The samples from electro slag welding (ESW) and submerged arc welding (SAW) deposits with various cooling rates were prepared in this study. In those samples, intragranular acicular ferrite formation was observed from inclusions. The inclusions contributing to acicular ferrite formation were of multi-phase type consisting of amorphous phase, spinel type and MnS. They were surrounded by a Ti-enriched layer. It was confirmed by selected area diffraction patterns and energy-dispersive X-ray spectrometer analyses that the Ti-enriched layer was TiO. The acicular ferrite had a Baker–Nutting orientation relationship with the TiO layer on the inclusion surface. The misfit was 3.0% at the interface between the acicular ferrite and TiO. Therefore, it is considered that TiO on the inclusion surface contributes to the heterogeneous nucleation of acicular ferrite by small lattice misfit. However, themorphologies of ferrite growth which nucleated from inclusions were different in both samples. Whereas the growth of ferrites nucleated from TiO was enough in ESW, the size of nucleated ferrite in SAW was a few hundred millimetres in size. In the early stage of nucleation from TiO, ferrite had small deviation from Kurdjumov–Sachs orientation relationship (K–S relationship) in both ESW and SAW. However, there was a difference in the growth stage of ferrite. The ferrite orientations were gradually changed to fit to the K–S relationship in ESW. On the other hand, the nucleated ferrite in SAW stopped growing and the newly nucleated ferrite which had K–S relationship prior to austenite was formed adjacently because of large super cooling due to small heat input.     

Passive piezoelectric single-side MEMS DC current sensor with five parallel PZT plates applicable to two-wire DC electric appliances without using cord separator

A passive (power-less), non-contact macro-scale piezoelectric bimorph DC current sensor to satisfy the increasing needs of DC power supply for monitoring the electricity consumption by either one-wire or two-wire appliance cord was proposed at our laboratory previously. In present study however, a MEMS-scale piezoelectric single-side DC current sensor, comprised of five parallel PZT plates, was further proposed and micro-fabricated for preliminarily examination. A micro magnet was fixed by manipulator onto the PZT cantilever tip to the theoretically pinpointed position of the center plate. Different from the results of the macro-scale piezoelectric bimorph DC current sensor, impulsive piezoelectric output voltages accompanying with a gradual decrease in decay were detected when the applied DC electric current was varied from 0.5 to 2.5 A. A linear relationship between the detected peak value of the impulse output voltage and the applied DC electric current was also obtained but with a higher slope compared to the result of the macro-scale piezoelectric bimorph DC current sensor.