Digital twin-based analysis of volumetric error mapping procedures

The evaluation of the volumetric accuracy of a machine tool is an open challenge in the industry, and a wide variety of technical solutions are available in the market and at research level. All solutions have advantages and disadvantages concerning which errors can be measured, the achievable uncertainty, the ease of implementation, possibility of machine integration and automation, the equipment cost and the machine occupation time, and it is not always straightforward which option to choose for each application. The need to ensure accuracy during the whole lifetime of the machine and the availability of monitoring systems developed following the Industry 4.0 trend are pushing the development of measurement systems that can be integrated in the machine to perform semi-automatic verification procedures that can be performed frequently by the machine user to monitor the condition of the machine. Calibrated artefact based calibration and verification solutions have an advantage in this field over laser based solutions in terms of cost and feasibility of machine integration, but they need to be optimized for each machine and customer requirements to achieve the required calibration uncertainty and minimize machine occupation time.This paper introduces a digital twin-based methodology to simulate all relevant effects in an artefact-based machine tool calibration procedure, from the machine itself with its expected error ranges, to the artefact geometry and uncertainty, artefact positions in the workspace, probe uncertainty, compensation model, etc. By parameterizing all relevant variables in the design of the calibration procedure, this simulation methodology can be used to analyse the effect of each design variable on the error mapping uncertainty, which is of great help in adapting the procedure to each specific machine and user requirements. The simulation methodology and the analysis possibilities are illustrated by applying it on a 3-axis milling machine tool.     

乌兰矿采矿现状及技术应对方案

本文分析了乌兰矿投产前期采矿现状及存在的主要问题,针对该矿所处蒙古国经济落后、投资风险大的现实状况,为避免生产中断、规避投资风险,早日回收前期投资考虑,采取了双斜坡道开拓、全尾胶结充填、高端壁空场嗣后充填采矿、多中段组合式连续开采等系列技术应对方案。大大降低了一次性投资规模及投资风险,前期投资得以快速回笼的同时,矿山产能也充分释放,确保了矿山的持续稳定,取得了较好的经济和社会效益。为海外地下近地表矿体开采矿山规避投资风险提供了很好的技术方案借鉴。     

刀尖圆弧半径补偿对球面零件车削加工影响的分析

采用刀尖圆弧半径为0.4 mm的刀片,以0、0.4 mm、0.8 mm、1.2 mm为刀尖圆弧半径补偿值,得到球面曲率半径不同的四个试件,基于三丰C-3200测量仪对球面轮廓度进行测量,分析刀尖圆弧半径补偿对球面零件车削加工的影响。分析结果表明,在进行凸球面零件加工时,HNC-818A数控系统中的刀尖圆弧半径补偿功能有效,球面的曲率半径与刀尖圆弧半径补偿值的单调性一致。当刀尖圆弧半径补偿值线性变化时,球面的曲率半径呈非线性变化。当设定刀尖圆弧半径为真实值时,球面轮廓最为理想。在球面零件加工实践中,使用刀尖圆弧半径补偿功能,精加工采用可转位机夹车刀,通过试切法合理修改刀尖圆弧半径补偿值,可以提高球面零件的车削加工质量。     

一种宽带矢量调制器的设计及其应用

矢量调制器是一种可以同时控制微波信号幅度和相位的器件。本文介绍了一种基于新型微带定向耦合器的宽带矢量调制器。新的耦合器结构克服了传统微带耦合器耦合度低、方向性差的问题,也不需要Lange耦合器复杂的加工工艺,在平衡放大器、移相器和衰减器等场合具有广泛的应用。其次,研究了用串联电感对衰减器中PIN二极管的寄生参数进行补偿的一种简单方法,以改善衰减器衰减量变化时的相位性能。该方法原理简单,可在一定带宽内替代复杂的平衡结构,并给出相近的性能。最后给出了矢量调制器的测试结果和它在自适应天线阵等实际系统中的应用情况,并讨论了用于提高载波和边带抑制、满足高精度要求的校准方法。     

机抖激光陀螺抖动机构的温度特性的研究

研究了机抖激光陀螺抖动偏频量与温度之间的关系。通过大量的重复性高低温实验,证明了抖动偏频量与温度的线性关系,并得到了拟合直线表达式。结果表明,抖动偏频量与温度具有较好的线性关系,而且具有较好的重复性。同时用抖动偏频量对陀螺的零漂进行补偿,提高了陀螺的精度。     

一种具有带孔补偿过滤器的γ剂量计的能响补偿计算

对在低能区有过高响应的γ辐射剂量计可采用带孔补偿过滤器进行能响补偿。本文介绍了对这类补偿过滤器选择最佳补偿参数(材料厚度和孔隙率)的近似求解方法;并对 CaSO:Tm 热释光剂量计用此方法作了实例计算。文中还计算了自制带有鼠笼结构的这类补偿过滤器的 CaSO:,Tm热释光剂量计对照射量的能量响应,与实测结果比较,各能量点响应的最大相差为10%。     

Adaptive motion control using neural network approximations

In this paper, we present a new adaptive technique for tracking control of mechanical systems in the presence of friction and periodic disturbances. Radial Basis Functions (RBFs) are used to compensate for the effects of nonlinearly occurring parameters in the friction and periodic disturbance model. Theoretical analysis, such as stability and transient performance, is provided. Furthermore, the performance of the adaptive RBF controller and its non-adaptive counterpart are compared.     

RBF网络及其在卫星姿态控制中的应用

提出了一种基于RBF网络扰动力矩补偿的控制技术，通过在传统PID控制的基础上，引入RBF网络补偿环节，进一步抑制了扰动力矩的影响，提高了卫星姿态控制精度，首先给出了RBF网络的学习算法，然后根据全补偿原则设计了神经网络补偿姿态控制方案，最后结合某型卫星的姿态控制系统设计实例，进行了数学仿真，结果表明：有RBF网络补偿的系统，姿态的稳态精度得到了明显的改善。     

基于87C196实现的快速无功电流检测

提出了电力系统无功电流的ip-iq检测方案，给出了用87C196单片机实现无功电流实时检测的具体方法，该检测系统不但可以快速准确地进行无功检测，同时还可以配合TSC系统对系统无功电流进行动态补偿。     

测井曲线在识别陈家庄凸起北部缓坡带层序边界中的应用

针对陈家庄凸起北部缓坡带特殊的沉积、构造特征．应用测井曲线来识别层序边界。应用自然电位和电阻率测井曲线的组合来确定层序边界，可根据自然电位基线强烈偏移、视电阻率的突增或突减等异常现象的出现来判别；利用声波时差和电阻率曲线的叠合，在层序边界处常对应△logR的低谷值；应用累计倾角图来识别层序边界优于常规的地层倾角．累计倾角的一阶导数更能突出异常点的位置。测井曲线应用于识别层序边界，有其自身的优势，在该研究区取得了较好的效果。