Graphene added multilayer ceramic sandwich (GMCS) composites: Structure,preparation and properties

The multilayer ceramic composites (MLC) consist of two ceramic materials insoluble in each other and sequentially piled in a symmetric manner whereas they can be divided into two groups: multilayer composites with weak interfaces and composites with strong interfaces. The graphene added multilayer ceramic sandwich (GMCS) composite was developed. The multilayer stack of Si₃N₄ with 5 and 30 wt% graphene addition were stratified in sandwich structure. So formed multilayer stacks with 5 and 7 layers were sintered by hot issostatic pressing (HIP). The homogenity of graphene addition, the effect of layered structures and the position of layers with lower and higher graphene content on the final properties were studied.     

聚氨酯胶粘剂在苯板夹心板生产中的应用

简要介绍了聚氨酯胶粘剂在彩钢板／聚苯乙烯夹心板生产中的应用、采用双组分无溶剂发泡型聚氨酯胶粘剂生产夹心板的工艺。对胶粘剂配制中原料的选择和工艺参数的确定进行了讨论。采用由聚醚、水、催化剂等配成的混合物为A组分，多异氰酸酯作为B组分，制成的发泡型聚氨酯胶粘剂具有固化速度快、成本低、实用效果好等优点，滴胶和抹胶的施工方法工艺简单，可满足夹心板生产的需要。     

轨道车辆泡沫夹芯中顶板夹层设计与优化

轨道车辆的生产中大量采用平板铝合金或玻璃钢板件,产品质量偏重且材料容易出现下垂,满足不了车体轻量化与美观的需求。通过仿真与试验结合的方式研究酚醛泡沫、聚对苯二甲酸乙二醇酯(PET)泡沫、聚氯乙烯(PVC)泡沫夹芯中的面板厚度、芯材模量对中顶板质量及下垂挠度的影响,测试了不同复合夹芯板的平拉强度、平压强度以及弯曲强度。结果表明:经过芯材选型优化后,平拉强度≥2 MPa、平压强度≥2 MPa、弯曲强度≥25 MPa、面密度≤7.5 kg/m²、下垂挠度≤2 mm的泡沫夹芯为中顶板的最优结构组成。     

复合材料夹层结构产品固化变形分析

本文讨论产生复合材料产品固化变形的主要原因是树脂收缩引起的各方向上不同的线膨胀系数具体分析了复合材料夹层结构的的固化变形，经技术上的改进解决了固化变形，以满足产品的设计要求。     

酚醛泡沫及其夹芯板材开发进展

综述了酚醛泡沫及其夹芯板材的国内外进展,包括应用开发和市场现状,参考文献9篇。同时简单介绍了酚醛泡沫的生产工艺及其市场需求和效益。     

软贴面聚氨酯板材连续生产线简述

介绍了软贴面聚氨酯夹芯板材连续生产线设备的主要组成部分,对生产工艺、发泡液面的控制、理论密度的算法等做了详细介绍,并对在生产过程中,工艺参数对产品质量的影响做了深入分析,以助国内同行参考。     

泡沫夹层结构的模压共固化成型工艺及参数选定

在分析夹层结构的基础上,概述了常用芯材包括铝蜂窝、NOMEX蜂窝和聚甲基丙烯酰亚胺泡沫塑料的性能和特点,介绍了刚性泡沫夹层结构常用的成型工艺,详细阐述了刚性泡沫夹层结构的模压共固化成型工艺及相关参数的选定。     

酚醛泡沫夹芯板甲醛释放与检测初步探讨

对酚醛泡沫夹芯板中甲醛的来源、释放的影响因素以及控制方法进行了初步探讨。介绍了国内外关于人造板甲醛释放量的相关规定。根据材料的特点及甲醛释放情况,采用40L干燥器法进行了甲醛检测,并进行了讨论。结果表明:与仲裁检测法———1m3气候箱法相比较,该检测方法的结果偏差很小,当取置信水平为0.95时,检测结果的变异系数均小于10%,重现性好。     

彩钢岩棉夹芯屋面板、墙面板节点性能研究

为了掌握彩钢岩棉夹芯屋面板、墙面板与檩条的螺钉连接节点抗拉破坏机理,采用理论分析、试验验证及有限元模拟相结合的方法研究了不同钢板厚度及芯材厚度时节点破坏情况.分析结果表明:屋面板节点连接破坏是由于钢板局部屈曲引起的,墙面板则是钢板被冲剪破坏造成的,同时,结合对有限元模拟结果的回归,提出了节点承载力设计公式,可为以后节点设计提供参考.增加岩棉刚度及其与侧向钢板的粘结,或增加钢板厚度对提高屋面板节点极限承载力起着重要作用.     

Ultralight X-type lattice sandwich structure (I): Concept,fabrication and experimental characterization

A new type of ultra-lightweight metallic lattice structure (named as the X-type structure) is reported. This periodic structure was formed by two groups of staggered struts in the traditional pyramid structure, and fabricated by folding expanded metal sheet along rows of offset nodes and then brazing the folded structure (as the core) with top and bottom facesheets to form sandwich panels. The out-of-plane compressive and shear properties of the X-type lattice sandwich structure were investigated experimentally and compared to those of the sandwich having a pyramidal truss core. It is found that the formation of the 2-dimensional staggered nodes can effectively make the X-type structure more resistant to inelastic and plastic buckling under both compression and shear loading than the pyramidal lattice truss. Obtained results show that the compressive and shear peak strengths of the X-type lattice structure are about 30% higher than those of the pyramidal lattice truss having the same relative density. Supported by the National Basic Research Program of China (“973” Project) (Grant No. 2006CB601202), the National Natural Science Foundation of China (Grant Nos. 10632060,10825210), the National “111” Project of China (Grant No. B06024) and the National High-Tech Research and Development Program of China (“863” Project) (Grant No. 2006AA03Z519)