High-temperature stability of Mg(Al,Cr)2O4 spinel co-existing with calcium aluminates in air

Cr₂O₃ is a well-known corrosion resistant oxide used in refractory applications. However, it can oxidize into toxic and water-soluble Cr(VI) compounds upon reaction with calcium aluminate cement phases in the presence of oxygen, which subsequently causes disposal problems after use. This study describes the extent to which chromium in the spinel Mg(Al,Cr)₂O₄ phase can be oxidized to Cr(VI) when it reacts with the calcium aluminate cement phases C₁₂A₇, CA, CA₂ and free CaO at 1300 °C in air, using XRD, XPS and leaching tests (TRGS 613 standard) as analytical tools. On reaction with CaO, the Mg(Al,Cr^III)₂O₄ spinel mainly transformed into hauyne (Ca₄Al₆Cr^VIO₁₆) and Ca₅Cr₃O₁₂ which contains both Cr(IV) and Cr(VI). The reaction of C₁₂A₇ and CA with the spinel phase also resulted in the formation of Ca₄Al₆CrO₁₆. Conversely, the reaction of Mg(Al,Cr^III)₂O₄ spinel with CA₂ resulted in the formation of only a trace amount of Cr(VI). Water-soluble Cr(VI) leached in large quantities (>100 mg/L) from samples where the Mg(Al,Cr^III)₂O₄ reacted with either C₁₂A₇ or CA. Almost no Cr(VI) leached from the sample when Mg(Al,Cr^III)₂O₄ reacted with CaO, using the standard TRGS 613 leach test, but a significant amount of Cr(VI) was released into solution when leached with a HCl solution for 12 h. Both Cr(IV) and Cr(VI) present in the Ca₅Cr₃O₁₂ dissolved into acidic solution. Only a small amount of Cr(VI) leached from the sample that resulted when spinel was reacted with CA₂, even after a prolonged HCl leach. Cr(III) in spinel Mg(Al,Cr)₂O₄ is very stable and does not leach in either distilled water or acidic solution.     

Investigation of the initial stage of borating tantalum

The results of investigation of initial stage of the tantalum borating as well as the effect of oxygen and hydrogen on it are presented. The scheme of the initial stage of tantalum boron saturation is proposed.     

耐材功能计价的创立与应用

阐述了功能计价创立的背景及其概念、原理，并介绍了安钢耐火材料功能计价的实际应用情况。     

还原气氛下耐高温材料的渗碳破坏

耐热钢在还原性气氛下工作时,常发生粉化剥落现象.经分析与实体零件的宏观与微观组织观察,此现象是因为还原介质渗入,引起合金体积膨胀而产生引力,造成应力裂纹.加入与介质结合力不强的元素铝,有阻碍介质渗入和扩散的作用.     

ZG3Cr18Ni25Si2耐热钢熔炼工艺的改进

介绍了改进后的ZG3Cr18Ni25Si2耐热钢熔炼工艺及特点，它具有较高的合金元素收得率，铸件的使用寿命比改进前延长了35％－45％。     

尖晶石粒度对高纯刚玉-尖晶石浇注料性能的影响

研究了尖晶石粒度对高纯刚玉 -尖晶石浇注料的抗折强度、抗热震性、抗侵蚀性等性能的影响。实验表明 :(1)随着配料中尖晶石颗粒含量的增加 ,试样的烧后强度呈先升高后降低趋势 (烘后强度变化不明显 ) ,烧后收缩减少 ,然后变为膨胀 ;(2 )尖晶石细粉与颗粒为 1:3的试样抗热震性较好 ;(3)对于高碱度渣 ,尖晶石颗粒加入量较多的试样抗侵蚀性较好 ;(4)对于低碱度渣 ,尖晶石细粉加入量较多的试样抗侵蚀性和抗渗透性均较好。     

纤维增强刚玉耐火材料制备及其显微结构

采用国产硅酸铝纤维和多晶莫来石纤维，利用传统的工艺制备了纤维增强氧化铝基耐火材料。研究了纤维的种类、加入量对其性能的影响，进行了显微结构的初探。结果表明，纤维引入耐火基质中能显著地提高材料的强度，且随着纤维加入量的增加试样强度大幅度增加。试样中的纤维经1500℃烧后仍交错分散在基质中。     

煤矸石在高温材料中的研究进展

简要介绍了煤矸石的构成、来源及危害；论述了煤矸石在耐火材料中的可行性分析研究；详细阐述了煤矸石在耐火材料中的研究和应用现状，及其对未来的展望。     

粘土结合耐火浇注料的研制

选用山东特级焦宝石、贵州焦宝石、河南三级高铝矾土熟料和山西阳泉特级高铝矾土熟料为骨料 ,河南三级高铝矾土熟料和山西阳泉特级高铝矾土熟料的球磨粉为基质 ,广西软质粘土为结合粘土 ,三聚磷酸钠、六偏磷酸钠、柠檬酸钠、酒石酸钠、酒石酸钾钠、碳酸钠 6种钠盐作分散剂 ,铝 60高铝水泥作促凝剂 ,配制了 4种不同组成的粘土结合耐火浇注料。在试验研究的基础上 ,分析了不同分散剂对广西软质粘土的分散效果 ,分散剂在粘土 -水体系中的分散机理和不同骨料对粘土结合耐火浇注料性能的影响。结果表明 :分散剂的分散效果以六偏磷酸钠为最好 ;以广西软质粘土作结合剂 ,用烧结良好的特级高铝矾土熟料作耐火骨料研制的粘土结合耐火浇注料 ,用水量少 ,气孔率低 ,结构致密 ,强度高