一种精确测量ASTM标准圆形拉伸试样锥度的方法

介绍了ASTM标准中圆形拉伸试样主要部位的尺寸与要求。采用国产万能工具显微镜-投影法对试样在平行长度部位的锥度进行了测量。该方法简便易行,结果准确可靠,满足了标准要求,同时发挥了老设备的作用,保证了试样的加工精度。     

微细盘状电极制备及其微细电解加工研究

基于电化学腐蚀加工方法,提出了一种微细盘状电极的制备方法。先采用平板阴极电化学腐蚀法,将毛坯加工成圆柱状微细电极,再对圆柱电极端部进行绝缘保护,进一步腐蚀制备得到微细盘状电极。利用微细圆柱电极、盘状电极和盘状群电极,在厚1 mm的304不锈钢片上进行电解加工对比实验,结果证明采用微细盘状电极电解加工微小孔,其加工定域性有明显改善,侧壁间隙减小,且降低了孔锥度。     

空间光通信系统发射光束准直特性研究

提出一种前端直接耦合光纤平凸透镜的聚合物直光锥光准直系统.通过具体地对直光锥的端体结构参数进行优化设计以得到高耦合效率准直精度的直接耦合式聚合物直光准直系统.并利用光线传输理论和仿真实验,论证了直光锥的锥角和锥长准直效能的较大影响.结果表明,选择合适的锥角和锥长能达到十微弧度级准直精度,能较好地满足空间光通信系统远距离发射和接收对于光束质量的要求.此外,理论数值和仿真实验同样验证了该直接耦合式直光准直系统对于较大发散角的发散光束具有较好准直效果.     

Non-contact measurements of water jet spreading width with a laser instrument

Jet spreading width is one of the important characteristics of water jets discharging into the air. Many researchers have dealt with measuring this width, and contact measuring methods on the water jet surface were employed in a lot of the cases. In order to avoid undesirable effects caused by the contact on the jet surface, we introduce non-contact measuring methods with a laser instrument to the measurements of jet spreading width. In measurements, a transmitter emits sheet-like laser beam to a receiver. The water jet between the transmitter and the receiver interrupts the laser beam and makes a shadow. The minimum and maximum values of the shadow width are measured. In addition, pictures of the water jet are taken with a scale, and the shadow width is measured from the pictures. The experiments on various needle strokes were performed. Three kinds of width consistent with the jet structure were obtained. In the results, it can be concluded that our non-contact measuring methods are feasible. The data of jet spreading widths and jet taper were obtained and are useful for future applications.     

异形孔零件的线切割编程与加工

通过对典型零件的加工工艺分析，介绍了用北京迪蒙卡特线切割机床加工锥度、上下异形类零件的程序编制规则和方法，该方法相比TurboCAD软件自动编程操作简单快捷，编程者更易掌握。     

AWJM Performance of jute/polyester composite using MOORA and analytical models

This work addresses the machinability performance of jute/polyester composites with variable laminate thickness using Abrasive water jet machining (AWJM) process. A hybrid objective function was developed using surface roughness (R_a) and kerf taper angle (T_a) and studied using a cost-effective Multi Objective Optimization by Ratio Analysis named as MOORA. The influence of machining parameters such as hydraulic pressure (P), feed rate (V_f) and standoff distance (S_d) on quality characteristics were considered for this analysis. Among all, V_f was found to be a strong influencing factor on T_a and R_a. The deviation in the magnitude of T_a and R_a was observed in the case of varying laminate thicknesses without affecting the optimum condition. Besides, a mathematical regression model was developed for both T_a and R_a based on the correlation between the dependent variables. Furthermore, two other models of R_a available in the literature were considered for comparison with experimental results. The results revealed the suitability of these models for the polymer-based fiber-reinforced composite materials, but limited to the maximum thickness of 3?mm. The good agreement of the models with two different sets of experimental values was also found.     

影响锥形喇叭口密封性的有限元分析

为解决制动系统接头加注过程中出现的泄漏问题,将锥形接头的密封原理应用到泄漏原因分析中。首先,运用有限元分析软件ANSYS,建立了两组不同结构尺寸与接头密封性之间的关系,根据分析得到的结果,把每一组的接触状态分布图和位移矢量变形图进行了对比,找出了影响喇叭口接触密封性能的主要原因;然后,进行了生产工艺上的改进;最后,进行了密封性试验。研究结果表明,锥角差是影响密封性能的主要原因,并且改进后的喇叭口密封性能得到了显著提高。     

MPMcolinet接箍螺纹锥度问题的处理方法

分析比利时colinet生产的接箍车丝机在实际生产中,由于机床磨损和长时间运转机床精度下降带来的螺纹锥度变化的可能原因,详细介绍了解决实际生产中锥度变化的方法。     

反向映射法在双列圆锥滚子汽车轮毂轴承设计中的应用

通过对比分析国内外双列圆锥滚子汽车轮毂轴承产品系列的结构特征和参考目前国内(单列)圆锥滚子轴承设计方法,分析了反向映射法在双列圆锥滚子汽车轮毂轴承结构设计中的应用。     

高峰值功率自准直脉冲Nd:YAG激光加工无锥度直孔研究

利用改进的脉冲Nd:YAG激光器,对激光冲击打孔加工无锥度直孔进行了实验研究。在优化激光脉冲峰值功率和脉冲能量、辅助气压参数的基础上,通过比较实验证明,能量递增组合脉冲是实现无锥度直孔加工的有效方式,增加脉冲组合中脉冲的个数可加工出负锥度的孔;激光焦点位置是影响孔锥度的重要因素,焦点位于材料表面上方1.1~1.7 mm有利于减小锥度。在厚度为1.5,3.0 mm的镍基高温合金材料上,获得孔径分别为480,510μm的直孔,重复打孔孔径误差约30μm,孔锥度<1%。给出了可实用于激光冲击打孔的直孔加工方法和脉冲激光器,并可用于其他材料的加工。