Effect of pressure on elemental diffusion in sulfur–iron reaction

The reaction between sulfur and iron under high pressure and high temperature (HPHT) was studied. Sulfur–iron reaction models under different pressure levels were constructed. The morphology and formation mechanism of the reactants were comprehensively analyzed by scanning electron microscopy, energy-dispersive spectroscopy–line scanning, metallographic microscopy, and Raman spectroscopy. The results indicated that the pressure of the reaction could significantly affect the diffusion behavior of sulfur and iron during the reaction. With an increase in pressure, the diffusion of iron in the system was inhibited, whereas that of sulfur was enhanced. The pressure distribution gradient at the reaction interface was simulated by finite element calculation. The effect of pressure gradient as the driving force of the reaction on the diffusion behavior of elements was evaluated by thermodynamics combined with experimental results. Based on the experimental results, finite element simulation, and formula derivation, a new standpoint was proposed: the diffusion of substances in the HPHT system was affected by the pressure gradient at the interface.     

Interfacial microstructure and mechanical properties of Ti3SiC2 ceramic and TC11 alloy joint diffusion bonded with a Cu interlayer

Reliable joints of Ti₃SiC₂ ceramic and TC11 alloy were diffusion bonded with a 50 μm thick Cu interlayer. The typical interfacial structure of the diffusion boned joint, which was dependent on the interdiffusion and chemical reactions between Al, Si and Ti atoms from the base materials and Cu interlayer, was TC11/α-Ti + β-Ti + Ti₂Cu + TiCu/Ti₅Si₄ + TiSiCu/Cu(s, s)/Ti₃SiC₂. The influence of bonding temperature and time on the interfacial structure and mechanical properties of Ti₃SiC₂/Cu/TC11 joint was analyzed. With the increase of bonding temperature and time, the joint shear strength was gradually increased due to enhanced atomic diffusion. However, the thickness of Ti₅Si₄ and TiSiCu layers with high microhardness increased for a long holding time, resulting in the reduction of bonding strength. The maximum shear strength of 251 ± 6 MPa was obtained for the joint diffusion bonded at 850 °C for 60 min, and fracture primarily occurred at the diffusion layer adjacent to the Ti₃SiC₂ substrate. This work provided an economical and convenient solution for broadening the engineering application of Ti₃SiC₂ ceramic.     

基于改进相干增强扩散与纹理能量测度和高斯混合模型的导光板表面缺陷检测方法

针对液晶屏(LCD)导光板表面缺陷检测方法存在漏检率和误检率较高,对产品表面复杂渐变的纹理结构适应性差的问题,提出一种基于改进相干增强扩散(ICED)与纹理能量测度和高斯混合模型(TEM-GMM)的LCD导光板表面缺陷检测方法。首先,构建ICED模型,基于结构张量引入平均曲率流扩散(MCF)滤波,使得相干增强扩散(CED)模型对缺陷的细线状纹理有良好的边缘保持效果,并利用相干性得到缺陷纹理增强和背景纹理抑制的滤波后图像;然后,根据Laws纹理能量测度(TEM)提取图像纹理特征,将图像的背景纹理特征作为离线阶段高斯混合模型(GMM)的训练数据,使用期望最大化(EM)算法估计GMM参数;最后,计算待检测图像各像素的后验概率,并将其作为在线检测阶段缺陷像素的判断依据。实验结果表明,该检测方法在导光颗粒随机、规则两种分布的缺陷图像测试数据组上的漏检率和误检率分别为3.27%、4.32%和3.59%、4.87%。所提检测方法适用范围广,可有效检测出LCD导光板表面划痕、异物、脏污和压伤等类型的缺陷。     

利用固液扩散偶研究Mg-40Al与Mg-20Ce的界面反应

本文主要研究了Mg-40Al与Mg-20Ce固液界面在475°C, 500°C和525°C下保温5min至30min的界面反应和扩散层的生长动力学。结果发现，在扩散层中由于Al元素和Ce元素反应生成Al₁₁Ce₃, Al₃Ce and Al₂Ce金属化合物。金属化合物的体积分数随着扩散温度的升高而增加。扩散层的生长满足抛物线生长规律，扩散层的扩散激活能为42±3.7kJ/mol。实验研究的固液扩散为理解合金熔炼过程中金属化合物的形成提供了理论基础。     

The control of paracetamol particle size and surface morphology through crystallisation in a spray dryer

The parameters governing the crystallisation of paracetamol using various conventional techniques has been extensively studied, however the factors influencing the drug crystallisation using spray drying is not as well understood. The aim of this work was to investigate the crystallisation of an active pharmaceutical ingredient through evaporative crystallisation using a spray dryer to study the physicochemical properties of the drug and to use semi-empirical equations to gain insight into the morphology and particle size of the dried powder. Paracetamol solutions were spray dried at various inlet temperatures ranging from 60 °C to 120 °C and also from a series of inlet feed solvent compositions ranging from 50/50% v/v ethanol/water to 100% ethanol and solid-state characterisation was done. The size and morphology of the dried materials were altered with a change in spray drying parameters, with an increase in inlet temperature leading to an increase in particle Sauter mean diameter (from 3.0 to 4.4 µm) and a decrease in the particle size with an increase in ethanol concentration in the feed (from 4.6 to 4.4 µm) as a result of changes in particle density and atomised droplet size. The morphology of the dried particles consisted of agglomerates of individual crystallites bound together into larger semi-spherical agglomerates with a higher tendency for particles having crystalline ridges to form at higher ethanol concentrations of the feed.     

Fully transient analytical solution for degradable organic contaminant transport through GMB/GCL/AL composite liners

In this study, analytical solution for degradable organic contaminant transport through a composite liner consisting of a geomembrane (GMB) layer, a geosynthetic clay liner (GCL) and an attenuation layer (AL) is derived by the separation of variables method. The transient contaminant transport in the whole composite liner can be well described avoiding some weird phenomena in existing analytical solutions. The results of parametric study show that GCL has significant effect on improving the barrier efficiency especially for scenarios with high leachate head. The biodegradation and adsorption in GCL have significant influence on the contaminant transport through the composite liner when the half-life of contaminant in GCL is less than 5 years. Otherwise, the effect can be neglected.     

On chemical and diffusional interactions between PCBN and superalloy Inconel 718: Imitational experiments

During a metal cutting process, chemical wear can become the dominant mechanism of tool degradation under the high temperatures and contact pressures that arise between the tool and the metal workpiece. This study focuses on the chemical and diffusional interactions between superalloy Inconel 718 and cubic boron nitride (cBN) tool material with and without TiC binder. It covers thermodynamic modeling and experimental tests in the pressure range of 0.1 Pa to 2.5 GPa at temperatures up to 1600 °C. The methods used include diffusion couples under both vacuum and high pressure, transmission electron microscopy (TEM) analysis and in-situ synchrotron observations. It is shown that cBN is prone to diffusional dissolution in the metal and to reactions with niobium, molybdenum, and chromium from Inconel 718. Adding TiC binder changes the overall degradation process because it is less susceptible to these interaction mechanisms.     

Reaction synthesis of spark plasma sintered MoSi2-B4C coatings for oxidation protection of Nb alloy

MoSi₂-B₄C coatings with different B₄C contents were prepared on Nb alloy by spark plasma sintering (SPS) process. Powder mixtures of Mo, Si and B₄C were used as the coating starting materials. Besides MoSi₂ and B₄C phases, small amounts of SiC and MoB are also found in the coatings because of the reactions of Mo, Si and B₄C powders during sintering. Compared with single MoSi₂ coating, the MoSi₂-B₄C coatings show better oxidation resistance at 1450?℃, and dense B₂O₃-SiO₂ oxide scales form after 100?h oxidation. The B₄C or MoB in the MoSi₂-B₄C coatings can serve as the B donor for the formation of B₂O₃. A slight degradation in the microstructure of the MoSi₂-B₄C coatings after oxidation is observed, which can be attributed to the presence of an NbB layer in the inter-diffusion zone of the coatings that retards the inward diffusion of Si from the coating into the substrate alloy. The microstructure development and oxidation behavior of the MoSi₂-B₄C coatings have been discussed.     

Diffusion behaviors and atomic mobilities in Mg–Sc hcp and bcc alloys: Investigation via single-phase and multi-phase diffusion couples

Diffusion behaviors in Mg–Sc hcp and bcc solid solutions between 773 and 873 K were investigated using both single-phase and multi-phase diffusion couple techniques. The EPMA detected composition-distance profiles were smoothed and fitted using the error function expansion (ERFEX). The interdiffusion coefficients were extracted using Sauer–Freise integral. The interdiffusion coefficients in hcp phase showed a slightly parabolic composition dependence at the Mg-rich part and the maximum value was around 2–3 at. % Sc. However, the interdiffusion coefficients in the bcc phase monotonously decreased with the increase of solubility of Sc. The determined inter- and impurity diffusion coefficients in the hcp Mg–Sc alloys were assessed to develop the atomic mobility database, and their validity was justified by reproducing the composition profiles and diffusion fluxes obtained in this diffusion couple experiment. Meanwhile, the development of bcc atomic mobility was realized via the Maclaurin approximation, extrapolation, and optimization. The results make up for the missing data of Mg–Sc diffusion kinetics.     

First-principles study on the dissolution and diffusion behavior of hydrogen in carbide precipitates

To understand the hydrogen (H) behavior in the carbide precipitates, the dissolution and diffusion properties of interstitial H in the transition metal carbide (TMC; TM = Hf, Nb, Ta, Ti, V, and Zr) were studied by first-principles calculations. In these carbides, it can be seen that H tends to occupy the trigonal site (tri2-site) surrounded by three transition metal atoms and one carbon atom rather than the face center (fc-site) and the body center (bc-site) which with the larger space. We found that the bonding interaction between H atom and the nearest-neighbor (1NN) carbon atom is the dominant influence on the stability of H dissolution. Besides, we obtained the temperature-dependent solubility and diffusion coefficients of H in TMC and pure vanadium through Sievert's law and transition state theory. Compared with pure vanadium, H shows the worse solubility in TMC, and it is more difficult for hydrogen to migrate in TMC, but segregate toward the interface. Furthermore, it is interesting to note that, the diffusion barrier and the H solution energy show a linear relationship for transition metal carbides in the same period. These results can help us deepen the understanding of H behavior in vanadium alloys strengthened by carbide precipitates, and furtherly providing the theoretical guidance for the design of alloys with excellent performance.