共查询到19条相似文献,搜索用时 109 毫秒
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高频窄脉冲电流微细电解加工 总被引:6,自引:2,他引:4
微细电解加工是微细加工领域很有发展前景的微细加工技术之一。适合于微细电解加工的装置被研制出来, 它包括机床进给机构、线电极电火花磨削在线制作微细电极装置、短路检测模块、脉冲电源及其他一些辅助装置, 其中,高频窄脉冲电源是微细电解加工最重要的核心技术之一。根据微细电解加工的特点,设计了微细电解加工 MOSFET脉冲电源,该微能脉冲电源能很好地满足微细电解加工的要求。运用该微细电解加工装置进行加工试验, 在低的加工电压和低的钝化电解液浓度条件下,利用高速旋转的微细电极加工微小孔和像小铣刀一样进行微细电解铣削加工微结构,得到了满意的工艺效果,因而进一步说明电解加工在微细加工领域很有发展潜力。 相似文献
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根据电火花微细加工的技术特点,设计研制适应电火花微细加工要求的伺服控制系统,微能脉冲电源和微细电极制造机构,整个系统工作稳定,能够较好地达到微细加工的要求。 相似文献
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Improvement of machining characteristics of micro-EDM using transistor type isopulse generator and servo feed control 总被引:9,自引:0,他引:9
This paper describes the improvement of machining characteristics of micro electrical discharge machining (micro-EDM) using a newly developed transistor type isopulse generator and servo feed control. The RC generator is mainly applied in conventional micro-EDM even though the transistor type isopulse generator is generally more effective for obtaining higher removal rate, because the transistor type generator is unable to generate iso-duration discharge current pulses with small pulse duration (several dozen nano-seconds), which is the normal level for micro-EDM. A new transistor type isopulse generator was therefore developed using a current sensor with high frequency response. With the new transistor type isopulse generator developed, the pulse duration can be reduced to about 30 ns, which is equivalent to the pulse duration used in finishing by the conventional RC pulse generator for micro-EDM. In order to achieve stable machining and improve machining characteristics, a new servo feed control system for micro-EDM using average ignition delay time to monitor the gap distance was also developed. By integrating the transistor type isopulse generator with this new servo feed control system, we were able to obtain a removal rate of about 24 times higher than that of the conventional RC pulse generator with a constant feed rate in both semifinishing and finishing. The effectiveness of the servo feed control proved higher in finishing than in semifinishing, whereas the transistor type isopulse generator was more effective in semifinishing than in finishing. 相似文献
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Do Kwan Chung Hong Shik Shin Min Soo Park Chong Nam Chu 《International Journal of Precision Engineering and Manufacturing》2011,12(2):195-201
Micro EDM using conventional pulse generators such as the RC type or transistor type with water as the dielectric fluid suffers
from poor accuracy of machined structures due to electrolytic corrosion. In this study, a new high frequency bipolar pulse
generator for micro EDM in water was developed in order to prevent electrolytic corrosion. The new pulse generator produced
a high frequency bipolar pulse possessing a positive pulse duration of several hundred nanoseconds with a high repetition
rate provided to the machining gap. Discharge characteristics of micro EDM using the new pulse generator were investigated.
Machining characteristics were also investigated according to machining conditions such as the repetition rate, positive voltage,
capacitance and resistivity. Using the new pulse generator, micro holes without electrolytic corrosion were successfully fabricated
in deionized water and tap water. Machining time, tool wear and clearance using the new pulse generator in deionized water
decreased compared with those using the RC circuit in kerosene. 相似文献
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Fuzhu Han Li Chen Dingwen Yu Xiaoguang Zhou 《The International Journal of Advanced Manufacturing Technology》2007,33(5-6):474-479
An RC pulse generator can easily generate a pulse on-time as short as a several dozen nanoseconds in micro-electro-discharge
machining (micro-EDM), but its discharge frequency is low due to the time needed to charge the capacitor in micro-EDM, which
has a strong negative effect on the pulse generator’s working efficiency. Therefore, a new transistor-type isopulse generator
has been developed for micro-EDM in this research. Evaluation of the machining characteristics proved that the transistor-type
isopulse generator is suitable for micro-EDM. The experimental results reveal that the transistor-type pulse train generator
is unsuitable for micro-EDM due to its low removal rate: 80-ns and 30-ns pulse on-times of discharge current can be obtained
by using the transistor-type isopulse generator developed in this research, and the removal rate of this generator is two
or three times higher than that of the traditional RC pulse generator. 相似文献
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设计了以DSP和CPLD为控制单元的微细电火花脉冲电源,满足微细电火花加工单个脉冲能量小而可控的要求。针对加工过程难以用数学模型描述的问题,利用智能控制不依赖数学模型的优势,设计了模糊神经网络控制器,根据间隙放电状态,对在线参数实时调整。通过微小孔加工实验表明,采用智能控制的加工方式可以提高加工速度,有很好的应用前景。 相似文献
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