CFD Modeling of a Carbonation Reactor with a K‐Based Dry Sorbent for CO2 Capture

A 2D CFD simulation of the carbonation reactor is carried out to evaluate the performance of potassium‐based dry sorbent during the CO₂ capture process. A multiscale drag coefficient model is incorporated into the two‐fluid model to take the effects of clusters into account. The influence of several parameters on CO₂ removal is investigated. The results indicate that increasing the reactor height and reducing the gas velocity can lengthen the residence time of particles and enhance the CO₂ removal. The operating pressure has a significant influence on the performance of solid sorbents. A higher pressure will decrease the CO₂ removal efficiency.     

CO2 Capture Performance of Calcium‐Based Sorbents in the Presence of SO2 under Pressurized Carbonation

In order to understand the effect of SO₂ on the CO₂ capture performance under pressurized carbonation conditions, tests by orthogonal design were carried out in a calcination/pressurized carbonation reactor system. The effects of variables such as carbonation temperature, carbonation pressure, SO₂ concentration, CO₂ concentration, and the number of cycles on carbonation and sulfation were investigated. A range method was employed for analysis. Phase structure and scanning electron microscopy images were measured as supplement for a reaction study. Temperature increase enhanced the SO₂ capture, leading to a rapid decay in CO₂ uptake. The carbonation pressure had a stronger effect on the CO₂ uptake than the temperature. SO₂ uptake increased rapidly with increasing pressure while CO₂ uptake decreased.     

CO2‐Abtrennung für fossil befeuerte Kraftwerke

An overview of technologies for fossil fuel power plants with drastically reduced CO₂ emissions is given. Post combustion capture, Pre combustion capture, and Oxyfuel technology are introduced and compared. Current research results indicate that Post combustion capture may lead to slightly higher losses in power plant efficiency than the two other technologies. However, retrofitting of existing plants with Oxyfuel technology is complex and costly, and retrofitting of Pre combustion capture is not possible. On the other hand, Post combustion capture is suited for retrofitting. Based on the mature technology of reactive absorption, it can be implemented on a large scale in the near future. Therefore, Post combustion capture using reactive absorption is discussed here in some detail.     

Stabilized Performance of Al‐Decorated and Al/Mg Co‐Decorated Spray‐Dried CaO‐Based CO2 Sorbents

The sharp loss‐in‐capacity in CO₂ capture as a result of sintering is a major drawback for CaO‐based sorbents used in the calcium looping process. The decoration of inert supports effectively stabilizes the cyclic CO₂ capture performance of CaO‐based sorbents via sintering mitigation. A range of Al‐decorated and Al/Mg co‐decorated CaO‐based sorbents were synthesized via an easily scaled‐up spray‐drying route. The decoration of Al‐based and Al/Mg‐based supports efficiently enhanced the cyclic CO₂ capture capability of CaO‐based sorbents under severe testing conditions. The CO₂ capture capacity losses of Al‐decorated and Al/Mg co‐decorated CaO‐based sorbents were alleviated, representing more stable CO₂ capture performance. The stabilized CO₂ capture performance is mainly attributed to the formation of Ca₁₂Al₁₄O₃₃, MgAl₂O₄, and MgO that act as the skeleton structures to mitigate the sintering of CaCO₃ during carbonation/calcination cycles.     

Sulfation rates of cycled CaO particles in the carbonator of a Ca‐looping cycle for postcombustion CO2 capture

Calcium looping is an energy‐efficient CO₂ capture technology that uses CaO as a regenerable sorbent. One of the advantages of Ca‐looping compared with other postcombustion technologies is the possibility of operating with flue gases that have a high SO₂ content. However, experimental information on sulfation reaction rates of cycled particles in the conditions typical of a carbonator reactor is scarce. This work aims to define a semiempirical sulfation reaction model at particle level suitable for such reaction conditions. The pore blocking mechanism typically observed during the sulfation reaction of fresh calcined limestones is not observed in the case of highly cycled sorbents (N > 20) and the low values of sulfation conversion characteristic of the sorbent in the Ca‐looping system. The random pore model is able to predict reasonably well, the CaO conversion to CaSO₄ taking into account the evolution of the pore structure during the calcination/carbonation cycles. The intrinsic reaction parameters derived for chemical and diffusion controlled regimes are in agreement with those found in the literature for sulfation in other systems. © 2011 American Institute of Chemical EngineersAIChE J, 2012     

CO2 Capture Behavior of Shell during Calcination/Carbonation Cycles

The cyclic carbonation performances of shells as CO₂ sorbents were investigated during multiple calcination/carbonation cycles. The carbonation kinetics of the shell and limestone are similar since they both exhibit a fast kinetically controlled reaction regime and a diffusion controlled reaction regime, but their carbonation rates differ between these two regions. Shell achieves the maximum carbonation conversion for carbonation at 680–700 °C. The mactra veneriformis shell and mussel shell exhibit higher carbonation conversions than limestone after several cycles at the same reaction conditions. The carbonation conversion of scallop shell is slightly higher than that of limestone after a series of cycles. The calcined shell appears more porous than calcined limestone, and possesses more pores > 230 nm, which allow large CO₂ diffusion‐carbonation reaction rates and higher conversion due to the increased surface area of the shell. The pores of the shell that are greater than 230 nm do not sinter significantly. The shell has more sodium ions than limestone, which probably leads to an improvement in the cyclic carbonation performance during the multiple calcination/carbonation cycles.     

Attrition of Ca‐based CO2‐adsorbents by a high velocity gas jet

Attrition of Ca‐based adsorbents is a subject of interest that determines the efficiency of the Ca‐looping process for CO₂ capture. In this article, we report an experimental test to assess the mechanical strength of cohesive Ca‐based adsorbents based on particle sizing by laser diffractometry. In this technique, the powder sample is dispersed, either by a high velocity air jet (dry dispersion) or by a liquid before the particle size distribution (PSD) is measured. In the dry dispersion unit, particle aggregates are subjected to high energy collisions intended to cause their fragmentation. The PSDs obtained at a low dispersive air pressure for calcined CaO shows that there is a remarkable population of large aggregates due to strong van der Waals of attraction. A second population consists of compact small aggregates, which are relatively stronger due to material sintering at interparticle contacts. As the dispersive air pressure is increased, these aggregates are broken. Their size scales as a power law of the jet air velocity in agreement with the prediction of a fracture mechanics theory of brittle materials. In contrast, the population of large aggregates of a modified adsorbent, consisting of a CaO/nano‐silica composite, is not significative, which can be attributed to the effect of nano‐silica in decreasing the van der Waals attractive force. Moreover, the small compact aggregates of the composite are broken at a lower rate with the dispersive air pressure. The enhanced strength of these composite aggregates is further supported by the PSDs obtained for samples dispersed in a liquid and previously excited by high energy ultrasonication. © 2012 American Institute of Chemical Engineers AIChE J, 59: 1096–1107, 2013     

Various Techniques for Preparation of Thin‐Film Composite Mixed‐Matrix Membranes for CO2 Separation

The application of thin‐film composite mixed‐matrix membranes (TFC‐MMMs) for gas separation is widely considered as an efficient separation technology. The principal methods for the preparation of TFC‐MMMs are dip‐coating, phase inversion, and interfacial polymerization comprising different types of support layers. These methods influence the CO₂ permeation over the selective and support layers. A comprehensive review is provided for capturing new details of progress achieved in developing TFC‐MMMs with detailed performance of gas separation in the previous few years. Various preparation techniques of TFC‐MMMs and their effect on the gas separation performance of the prepared membranes are described.     

Facile CO2 Separation in Composite Membranes

CO₂ emission from anthropogenic sources has raised worldwide environmental concerns and hence proficient energy paradigm has tilted towards CO₂ capture. Membrane technology is one of the efficient technologies for CO₂ separation since it is environmentally friendly, inexpensive, and offers high surface areas. Various approaches are discussed to improve membrane performance focusing mainly on permeability and selectivity parameters. Different types of fillers are incorporated to reach the Robeson's upper bound curve. In this review, polymer‐inorganic nanocomposite membranes for the separation of CO₂, CH₄, and N₂ from various gas mixtures are comprehensively discussed. Metal organic frameworks (MOFs) and ionic liquid (ILs) mixed‐matrix membranes are also considered.     

Effect of the ZIF‐8 Distribution in Mixed‐Matrix Membranes Based on Matrimid® 5218‐PEG on CO2 Separation

In theory, the combination of inorganic materials and polymers may provide a synergistic performance for mixed‐matrix membranes (MMMs); however, the filler dispersion into the MMMs is a crucial technical parameter for obtaining compelling MMMs. The effect of the filler distribution on the gas separation performance of the MMMs based on Matrimid®‐PEG 200 and ZIF‐8 nanoparticles is demonstrated. The MMMs were prepared by two different membrane preparation procedures, namely, the traditional method and non‐dried metal‐organic framework (MOF) method. In CO₂/CH₄ binary mixtures, the MMMs were tested under fixed conditions and characterized by various methods. Finally, regardless of the MMM preparation procedure, the incorporation of 30 wt % ZIF‐8 nanoparticles allowed to increase the CO₂ permeability in MMMs. The ZIF‐8 dispersion influenced significantly the separation factor.     

Current Status and Future Prospect of Polymer‐Layered Silicate Mixed‐Matrix Membranes for CO2/CH4 Separation

The mixed‐matrix membrane (MMM), a state‐of‐the‐art polymer‐inorganic hybrid, is a relatively recent addition to the membrane family which adopts the synergistic advantages of the polymer and inorganic phase. Although marked improvement has been achieved by MMMs in CO₂/CH₄ separation, the development of a defect‐free structure to transcend the Robeson upper bound limit remains a challenge. In previous years, a number of inorganic materials with diverse nature have been studied for CO₂/CH₄ separation; however, layered silicates have not attracted much attention despite their superior thermal and mechanical properties. Analyses of the potential of using layered silicates as inorganic fillers in MMM fabrication for CO₂/CH₄ separation are reviewed. Additionally, the immediate challenges toward successful formation of layered silicate‐based MMM and future prospects are addressed.     

Synthesis of polydimethylsiloxane‐block‐polystyrene‐block‐polydimethylsiloxane via polysiloxane‐based macroinitiator in supercritical CO2

Polydimethylsiloxane‐block‐polystyrene‐block‐polydimethylsiloxane (PDMS‐b‐PS‐b‐PDMS) was synthesized by the radical polymerization of styrene using a polydimethylsiloxane‐based macroazoinitiator (PDMS MAI) in supercritical CO₂. PDMS MAI was synthesized by reacting hydroxy‐terminated PDMS and 4,4′‐azobis(4‐cyanopentanoyl chloride) (ACPC) having a thermodegradable azo‐linkage at room temperature. The polymerization of styrene initiated by PDMS MAI was investigated in a batch system using supercritical CO₂ as the reaction medium. PDMS MAI was found to behave as a polyazoinitiator for radical block copolymerization of styrene, but not as a surfactant. The response surface methodology was used to design the experiments. The parameters used were pressure, temperature, PDMS MAI concentration and reaction time. These parameters were investigated at three levels (?1, 0 and 1). The dependent variable was taken as the polymerization yield of styrene. PDMS MAI and PDMS‐b‐PS‐b‐PDMS copolymers obtained were characterized by proton nuclear magnetic resonance and infrared spectroscopy. The number‐ and weight‐average molecular weights of block copolymers were determined by gel permeation chromatography. Copyright © 2004 Society of Chemical Industry     

Comparison of Large‐Scale Production Methods of Fe2O3/Al2O3 Oxygen Carriers for Chemical‐Looping Combustion

Oxygen carrier (OC) particles for chemical‐looping combustion (CLC) may be produced in large scale by a number of methods such as freeze granulation, spray drying, impregnation, and mechanical mixing methods. To select the most appropriate technology for large‐scale preparation, the four preparation methods were adopted to prepare Fe₂O₃/Al₂O₃ OCs and compared with each other in terms of productivity, preparation period, physical and chemical characterization, and reactivity in CLC of lignite. Freeze granulation and spray drying methods were found to be more suitable for large‐scale production of OCs for CLC. The results of the comparative studies may provide guidelines for selecting appropriate methods for preparing OCs on industrial scale.     

Synthetic Ca‐based solid sorbents suitable for capturing CO2 in a fluidized bed

Coprecipitation and hydrolysis of CaO have been employed to produce Ca‐based synthetic sorbents suitable for capturing CO₂ in a fluidized bed. Their composition, CO₂ uptake, volume in small pores (2–200 nm) and resistance to attrition were measured and compared to those of limestone and dolomite. Sorbents produced by hydrolysis showed the highest uptake and resistance to attrition. After 20 cycles of carbonation and calcination, two sorbents exceeded the uptake of both limestone and dolomite, when subjected to the same regimes of reaction. A sorbent's uptake of CO₂ was shown to be determined by the volume in pores narrower than ～200 nm.     

CO2捕集的研究现状及钙基吸收剂的应用

温室气体CO2是当今世界环境恶化的主要原因之一,近年来针对CO2的捕集技术也相继被研究.磷石膏是湿法冶炼磷酸的副产物,具有产量大、微辐射性等特点,严重危害自然环境和人类健康.本文阐述二氧化碳捕集与封存(CCS)以及燃烧后捕集的三大方法的具体技术原理与特点,着重分析利用钙基吸收剂捕集CO2的技术特点和优势,提出CO2捕集技术的探索方向并指出利用磷石膏分解渣作钙基吸收剂矿化捕集CO2的思路.当前对CO2捕集的研究多停留在吸收剂捕集方面,单纯吸收剂虽吸收效果较好,但其成本较高.磷石膏分解渣作钙基吸收剂不仅有着良好的捕集效果,且解决了成本问题,实现了"以废制废"的思路.     

Acidification Optimization and Granulation of a Steel‐Slag‐Derived Sorbent for CO2 Capture

Steel slag was used as a low‐cost feedstock to prepare CaO‐based sorbents for CO₂ capture by acidification treatment, and the acidification process was optimized. Four main acidification parameters (i.e., extraction time, extraction temperature, acetic acid concentration, and solid/liquid ratio) were investigated. The solid/liquid ratio and extraction time are the most important factors that affect the CO₂ capture capacity and stability of the sorbents. The CO₂ sorption performance of optimal steel‐slag‐derived sorbent is more stable than that of naturally occurring limestone, due to the low Si/Ca ratio and the presence of MgO with high anti‐sintering ability. CaO‐based pellets with high resistance to attrition and compression were produced by extrusion of the steel‐slag‐derived sorbent powders.     

A Two‐Compartment Fluidized Bed Reactor for CO2 Capture by Chemical‐Looping Combustion

Chemical‐looping combustion (CLC) is a combustion method for a gaseous fuel with inherent separation of the greenhouse gas carbon dioxide. A CLC system consists of two reactors, an air reactor and a fuel reactor, and an oxygen carrier circulating between the two reactors. The oxygen carrier transfers the oxygen from the air to the fuel. The flue gas from the fuel reactor consists of carbon dioxide and water, while the flue gas from the air reactor is nitrogen from the air. A two‐compartment fluidized bed CLC system was designed and tested using a flow model in order to find critical design parameters. Gas velocities and slot design were varied, and the solids circulation rate and gas leakage between the reactors were measured. The solids circulation rate was found to be sufficient. The gas leakage was somewhat high but could be reduced by altering the slot design. Finally, a hot laboratory CLC system is presented with an advanced design for the slot and also with the possibility for inert gas addition into the downcomer for solids flow increase.