Partial oxidation of alkanes to oxygenates in supercritical carbon dioxide

The catalytic partial oxidation of propane in supercritical carbon dioxide has been investigated in a stirred batch reactor. Various metals (oxides) have been used as supported catalysts with respect to their activity and selectivity for the formation of oxygenates. The reactions run with a 1:2.3–2.9:68–108 molar ratio of propane:synthetic air:CO₂ at 453–573 K and 80–100 bar. Using a precipitated 2.4 wt.% Co₃O₄–SiO₂ catalyst at 573 K, a total oxygenate (i.e. acetic acid, acetone, acetaldehyde, methanol) selectivity of 59% and a propene selectivity of 21% were obtained at a propane conversion of 12 mol%. The same catalyst has been used to investigate the influence of the supercritical conditions and initial feed composition on the reaction, varying the density of CO₂ and the concentration of synthetic air, respectively.     

Partial oxidation kinetics of m-hydroxybenzyl alcohol with noble metal catalysts in supercritical carbon dioxide

Partial oxidation of m-hydroxybenzyl alcohol was studied over several supported noble metal catalysts in a temperature range from 373 to 413 K, up to 2 MPa of oxygen pressure and 20 MPa of carbon dioxide pressure. The major product detected was m-hydroxybenzaldehyde. A charcoal supported palladium catalyst gave the highest yield of the aldehyde. For high temperature above 393 K and high oxygen pressure above 0.5 MPa, total oxidation was observed, which caused the selectivity of m-hydroxybenzaldehyde to decrease. Supercritical carbon dioxide medium seemed to improve heat dissipation of the reaction to allow the partial oxidation of m-hydroxybenzyl alcohol to occur under mild conditions. The partial oxidation of benzyl alcohol over a charcoal supported palladium catalyst was also examined for comparison and the major product formed was benzaldehyde. The conversion of benzyl alcohol and the selectivity to benzaldehyde was higher than those for the case of partial oxidation of m-hydroxybenzyl alcohol.     

Effect of calcination temperature on the low-temperature oxidation of CO over CoOx/TiO2 catalysts

A 5 wt% CoO_x/TiO₂ catalyst has been used to study the effect of calcination temperature on the activity of this catalyst for CO oxidation at 100 °C under a net oxidizing condition in a continuous flow type fixed-bed reactor system, and the catalyst samples have been characterized using TPD, XPS and XRD measurements. The catalyst after calcination at 450 °C gave highest activity for this low-temperature CO oxidation, and XPS measurements yielded that a 780.2-eV Co 2p_3/2 main peak appeared with this catalyst sample and this binding energy was similar to that measured with pure Co₃O₄. After calcination at 570 °C, the catalyst, which had possessed practically no activity in the oxidation reaction, gave a Co 2p_3/2 main structure peak at 781.3 eV which was very similar to those obtained for synthesized Co_nTiO_n+2 compounds (CoTiO₃ and Co₂TiO₄), and this catalyst sample had relatively negligible CO chemisorption as observed by TPD spectra. XRD peaks indicating only the formation of Co₃O₄ particles on titania surface were developed in the catalyst samples after calcination at temperatures ≥350 °C. Based on these characterization results, five types of Co species could be modeled to exist with the catalyst calcined at different temperatures. Among these surface Co species, the Type A clean Co₃O₄ particles were predominant on a sample of the catalyst after calcination at 450 °C and highly active for CO oxidation at 100 °C, and the calcination at 570 °C gave the Type B Co₃O₄ particles with complete Co_nTiO_n+2 overlayers inactive for this oxidation reaction.     

The promoting effect of Nb2O5 addition to Pd/Al2O3 catalysts on propane oxidation

Pd/Nb₂O₅/Al₂O₃ catalysts were investigated on propane oxidation. Diffuse reflectance spectroscopy (DRS) and X-ray photoelectron spectroscopy (XPS) analysis suggested that monolayer coverage was attained between 10 and 20 wt.% of Nb₂O₅. Temperature programmed reduction (TPR) evidenced the partial reduction of niobium oxide. The maximum propane conversion observed on the Pd/10% Nb₂O₅/Al₂O₃ corresponded to the maximum Nb/Al surface ratio. The presence of NbO_x polymeric structures near to the monolayer could favor the ideal Pd⁰/Pd²⁺ surface ratio to the propane oxidation which could explain the promoting effect of niobium oxide.     

Preparation of MEMO silane-coated SiO2 nanoparticles under high pressure of carbon dioxide and ethanol

The objective of this study is to investigate and compare methods of nanosilica coating with γ-methacryloxypropyltrimethoxy (MEMO) silane using supercritical carbon dioxide and carbon dioxide-ethanol mixture. Characterization of grafted silane coupling agent on the nanosilica surface was performed by the infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). The d₅₀ value and particle size distribution were determined by laser particle size analyzer (PSA). The operating parameters of silanization process at 40 °C, such as the silica/silane weight ratio, the presence of ethanol, and the pressure, were found to be important for the successful coating of silica particles with minimum agglomeration. The results indicate that presence of ethanol in high-pressure carbon dioxide plays an important role in achieving successful deagglomeration of coated nanoparticles. Dynamic mechanical analysis (DMA) and scanning electron microscopy (SEM) revealed that dispersion of the silica particles in the PMMA matrix and interfacial adhesion between silica particles and polymer matrix were enhanced, when silica nanoparticles treated with silane under high pressure of carbon dioxide and ethanol were used for the nanocomposite preparation.     

Solid state chemistry of bulk mixed metal oxide catalysts for the selective oxidation of propane to acrylic acid

Syntheses of Mo–V–Sb–Nb–O bulk materials, which are candidate catalyst systems for the selective oxidation of propane to acrolein and acrylic acid, were made using soluble precursor materials. The products were characterized by X-ray powder diffraction and Raman spectroscopic studies. The objectives of this work were to explore the utility of liquid phase automated synthesis for the preparation of bulk mixed metal oxides, and the identification of the oxide phases present in the system. This is the first published study of the phase composition for these materials. After calcination of these bulk oxides under flowing nitrogen at 600°C, and using stoichiometric ratios of Mo–V–Sb–Nb (1:1:0.4:0.4) and Mo–V–Sb–Nb (3.3:1:0.4:0.4) it was demonstrated that a mixture of phases were obtained for the syntheses. X-ray powder diffraction studies distinguished SbVO₄, Mo₆V₉O₄₀, MoO₃, and a niobium-stabilized defect phase of a vanadium-rich molybdate, Mo_0.61–0.77V_0.31–0.19Nb_0.08–0.04O_x, as the major phases present. Complementary data were provided by the Raman spectroscopic studies, which illustrated the heterogeneity of the phases present in the mixture. Raman also indicated bands attributable to the presence of phases containing terminal M=O bonds as well as M–O–M polycrystalline phases. Previous studies on this system have identified SbVO₄ and niobium-stabilized vanadium molybdate species as the active phases necessary for the selective oxidation of alkanes.     

Partial oxidation of methane to synthesis gas over Co/Ca/Al2O3 catalysts

A series of calcium-modified alumina-supported cobalt catalysts were prepared with a two-step impregnation method, and the effect of calcium on the catalytic performances of the catalysts for the partial oxidation of methane to syngas (CO and H₂) was investigated at 750 °C. Also, the catalysts were characterized by XRD, TEM, TPR and (in situ) Raman. At 6 wt.% of cobalt loading, the unmodified alumina-supported cobalt catalyst showed a very low activity and a rapid deactivation, while the calcium-modified catalyst presented a good performance for this process with the CH₄ conversion of 88%, CO selectivity of 94% and undetectable carbon deposition during a long-time running. Characterization results showed that the calcium modification can effectively increase the dispersion and reducibility of Co₃O₄, decrease the Co metal particle size, and suppress the reoxidation of cobalt as well as the phase transformation to form CoAl₂O₄ spinel phases under the reaction conditions. These could be related to the excellent catalytic performances of Co/Ca/Al₂O₃ catalysts.     

Selective catalytic reduction of NO by C3H8 over CoOx/Al2O3: An investigation of structure–activity relationships

A series of CoO_x/Al₂O₃ catalysts was prepared, characterized, and applied for the selective catalytic reduction (SCR) of NO by C₃H₈. The results of XRD, UV–vis, IR, Far-IR and ESR characterizations of the catalysts suggest that the predominant oxidation state of cobalt species is +2 for the catalysts with low cobalt loading (≤2 mol%) and for the catalysts with 4 mol% cobalt loading prepared by sol–gel and co-precipitation. Co₃O₄ crystallites or agglomerates are the predominant species in the catalysts with high cobalt loading prepared by incipient wetness impregnation and solid dispersion. An optimized CoO_x/Al₂O₃ catalyst shows high activity in SCR of NO by C₃H₈ (100% conversion of NO at 723 K, GHSV: 10,000 h⁻¹). The activity of the selective catalytic reduction of NO by C₃H₈ increases with the increase of cobalt–alumina interactions in the catalysts. The influences of cobalt loading and catalyst preparation method on the catalytic performance suggest that tiny CoAl₂O₄ crystallites highly dispersed on alumina are responsible for the efficient catalytic reduction of NO, whereas Co₃O₄ crystallites catalyze the combustion of C₃H₈ only.     

Extraction of sesame seed (Sesamun indicum L.) oil using compressed propane and supercritical carbon dioxide

This work is aimed to investigate the extraction of sesame seed (Sesamun indicum L.) oil using supercritical carbon dioxide and compressed propane as solvents. The extractions were performed in a laboratory scale unit in a temperature and pressure range of 313-333 K and 19-25 MPa for carbon dioxide and 303-333 K and 8-12 MPa for propane extractions, respectively. A 2² factorial experimental design with three replicates of the central point was adopted to organize the data collection for both solvents. The results indicated that solvent and density were important variables for the CO₂ extraction, while temperature is the most important variable for the extraction yield with propane. The extraction with propane was much faster than that with carbon dioxide due to the fact that propane is a better solvent for vegetable oils compared to carbon dioxide. On the other hand, characteristics of extracted oil, its oxidative stability determined by DSC and chemical profile of constituent fatty acids determined by gas chromatography, were similar to both solvents. The mathematical modeling of the extraction kinetics using a second order kinetic presented good results for the extraction with both solvents.     

Promoting effects of CO2 on dehydrogenation of propane over a SiO2-supported Cr2O3 catalyst

The effects of carbon dioxide on the dehydrogenation of C₃H₈ to produce C₃H₆ were investigated over several Cr₂O₃ catalysts supported on Al₂O₃, active carbon and SiO₂. Carbon dioxide exerted promoting effects only on SiO₂-supported Cr₂O₃ catalysts. The promoting effects of carbon dioxide over a Cr₂O₃/SiO₂ catalyst were to enhance the yield of C₃H₆ and to suppress the catalyst deactivation.     

Partial oxidation of methane to CO and H2 over nickel and/or cobalt containing ZrO2, ThO2, UO2, TiO2 and SiO2 catalysts

The influence of different metal oxide supports (i.e. ZrO₂, ThO₂, UO₂, TiO₂ and SiO₂) on the performance of Ni- and/or Co-containing catalysts [Ni and/or Co/MO₂ mole ratio (where M=Zr, Th, U, Ti or Si)=1.0] in the oxidative methane-to-syngas conversion at very low contact time (GHSV=5.2×10⁵ cm³ g⁻¹ h⁻¹ at STP) was investigated. The nickel-containing ZrO₂, ThO₂ and UO₂ catalysts (with or without pre-reduction by hydrogen at 500°C) showed good performance in the process; the order of their performance is NiO–ThO₂>NiO–UO₂>NiO–ZrO₂. The NiO–TiO₂ showed appreciable catalytic activity only after its reduction at 800°C. However, this catalyst and the NiO–SiO₂ catalyst showed poor performance in the process. These two catalysts are also deactivated very fast, mostly because of sintering of Ni and/or formation of catalytically inactive binary metal oxide phases by solid–solid reaction at the high catalyst calcination and/or catalytic reaction temperature. Although the Ni-containing ThO₂, UO₂ and ZrO₂ catalysts showed good performance, carbon deposition on them during the process is fast. However, because of the addition of cobalt to these catalysts (with Co/Ni=1.0), the rate of carbon deposition on them in the process is drastically reduced. This Co addition however resulted in a significant decrease in both the conversion and selectivity; the decrease in the selectivity was small.     

Catalytic wet oxidation of phenol over PtxAg1−xMnO2/CeO2 catalysts

Catalytic wet oxidation reactions of aqueous phenol over unpromoted, base- and noble-metal promoted MnO₂/CeO₂ catalysts were carried out under mild conditions (80–130°C, 0.5 MPa O₂) in a batch slurry reactor. Even though the catalyst-mediated oxidation was very effective in destroying phenol, only a moderate selectivity toward complete mineralization into CO₂ and H₂O was attained due to parallel formation of deactivating carbonaceous deposits. Promotion of the mixed-oxide catalysts with platinum and/or silver enhanced the mineralization selectivity and reduced appreciably the amount of deposits.     

Micellar catalysis for partial oxidation of toluene to benzoic acid in supercritical CO2: effects of fluorinated surfactants

One of the key hindrances on development of solid catalysts containing cobalt species for partial oxidation of organic molecules at mild conditions in conventional liquid phase is the severe metal leaching. The leached soluble Co species with a higher degree of freedom always out-performs those of solid supported Co species in oxidation catalysis. However, the homogeneous Co species concomitantly introduces separation problems. We have recently reported for the first time, a new oxidation catalyst system for the oxidation of organic molecules in supercritical CO₂ using the principle of micellar catalysis. [CF₃(CF₂)₈COO]₂Co·xH₂O (the fluorinated anionic moiety forms aqueous reverse micelles carrying water-soluble Co²⁺ cations in scCO₂) was previously shown to be extremely active for the oxidation of toluene in the presence of sodium bromide in water–CO₂ mixture, giving 98% conversion and 99% selectivity to benzoic acid at 120 °C. In this study, we show that the effects of varying the type of surfactant counterions and the length of the surfactant chains on catalysis. It is found that the use of [CF₃(CF₂)₈COO]₂Mg·yH₂O/Co(II) acetate is as effective as the [CF₃(CF₂)₈COO]₂Co·xH₂O and the fluorinated chain length used has a subtle effect on the catalytic rate measured. It is also demonstrated that this new type of micellar catalyst in scCO₂ can be easily separated via CO₂ depressurisation and be reused without noticeable deactivation.     

Structural and electrochemical characterization of a cobalt phthalocyanine bulk-modified SiO2/SnO2 carbon ceramic electrode

A cobalt phthalocyanine bulk-modified carbon ceramic composite has been prepared by using sol-gel processing, and characterized by BET surface area, X-ray photoelectron spectroscopy, scanning electron microscopy and atomic force microscopy. A water-soluble 3-n-propylpyridinium chloride silsesquioxane (SiPyCl), an ion exchanger polymer, was employed to attach cobalt(II) tetrasulfophthalocyanine (CoTsPc) and prevent its leakage, as well as, to ensure adequate dispersion in the sol-gel network. The modified electrode built in a rigid disk-format displayed good electrocatalytic behavior towards the oxidation of oxalic acid at 0.84 V (SCE), as evidenced by the enhancement of the anodic current peak intensity when the concentration of oxalic acid was increased. A linear response was found in the range of 1.6 × 10⁻⁵ to 1.5 × 10⁻³ mol l⁻¹ with a detection limit of 7.1 × 10⁻⁶ mol l⁻¹.     

Modified Co3O4/ZrO2 catalysts for VOC emissions abatement

The catalytic activity study of cobalt oxides dispersed on different supports evidenced first the highest performances of zirconia based catalysts in the reaction of toluene oxidation. The influence of the presence of ethylenediamine (en) during the preparation of Co/ZrO₂ and the ZrO₂ support modification by Y₂O₃ were then studied and compared with reference catalyst prepared conventionally by impregnation of ZrO₂ with an aqueous solution of Co(NO₃)₂. Addition of an aqueous solution of ethylenediamine to a cobalt nitrate solution led to a strong increase on the catalytic activity of the activated solids in the toluene deep oxidation as compared with the reference catalyst. The best catalytic results were explained in terms of cobalt oxides dispersion but also in terms of Co–support interaction. The generated cobalt species were reducible at much lower temperatures and then were more active in the toluene total oxidation. Finally an efficient catalyst for VOC oxidation was produced combining the modifications of ZrO₂ by yttrium and of the precursor.     

Partial oxidation of methane over VOx/α-Al2O3 catalysts

The catalytic behavior of a series of VO_x/α-Al₂O₃ catalysts for the partial oxidation of methane has been evaluated. Samples with different vanadia loading were prepared from NH₄VO₃ and V(AcAc)₃. Characterization performed by TPR and oxygen uptake measurements indicates that different VO_x species are present on the samples. The catalytic patterns indicate that each V-surface species possesses different activity and selectivity. Isolated vanadates are the most active and selective towards HCHO, while V₂O₅ crystallites are detrimental to the catalytic performance.     

Catalytic oxidation of saturated hydrocarbons on multicomponent Au/Al2O3 catalysts: Effect of various promoters

The performance of unpromoted and MO_x-(M: alkali (earth), transition metal and cerium) promoted Au/Al₂O₃ catalysts have been studied for combustion of the saturated hydrocarbons methane and propane. As expected, higher temperatures are required to oxidize CH₄ (above 400 °C), compared with C₃H₈ (above 250 °C). The addition of various MO_x to Au/Al₂O₃ improves the catalytic activity in both methane and propane oxidation. For methane oxidation, the most efficient promoters to enhance the catalytic performance of Au/Al₂O₃ are FeO_x and MnO_x. For C₃H₈ oxidation a direct relationship is found between the catalytic performance and the average size of the gold particles in the presence of alkali (earth) metal oxides. The effect of the gold particle size becomes less important for additives of the type of transition metal oxides and ceria. The results suggest that the role of the alkali (earth) metal oxides is related to the stabilization of the gold nanoparticles, whereas transition metal oxide and ceria additives may be involved in oxygen activation.     

Partial oxidation of methane to syngas over BaTi1 − xNixO3 catalysts

Performances of BaTi_1 − xNi_xO₃ perovskites, prepared using sol–gel method, as catalysts for partial oxidation of methane to syngas have been studied. The catalysts were characterized by XRD, BET and TEM. The experimental studies showed the calcination temperature and Ni content exhibited a significant influence on catalytic activity. Among catalysts tested, the catalyst BaTi_0.8Ni_0.2O₃ exhibited the best activity and excellent stability.     

SO2 promoted oxidation of ethyl acetate, ethanol and propane

The effect of SO₂ addition on the oxidation of ethyl acetate, ethanol, propane and propene, over Pt/γ-Al₂O₃ and Pt/SiO₂ has been investigated. The reactants (300–800 vol. ppm) were mixed with air and led through the catalyst bed. The conversions below and above light-off were recorded both in the absence and in the presence of 1–100 vol. ppm SO₂. For the alumina-supported catalyst, the conversion of ethyl acetate, ethanol and propane was promoted by the addition of SO₂, while the conversion of propene was inhibited. The effect of SO₂ was reversible, i.e. the conversion of the reactants returned towards the initial values when SO₂ was turned off. However, this recovery was quite slow. The oxidation of propane was inhibited by water, both in absence and presence of SO₂. For the silica-supported catalyst no significant effect of SO₂ could be observed on the conversion of ethyl acetate, ethanol or propane, whereas the conversion of propene was inhibited by the presence of SO₂. In situ FTIR measurements revealed the presence of surface sulphates on the Pt/γ-Al₂O₃ catalyst with and after SO₂ addition. It is proposed that these sulphate groups enhance the oxidation of propane, ethyl acetate and ethanol by creating additional reaction pathways to Pt on the surface of the Pt/γ-Al₂O₃ catalyst.