Stable CO2/water foam stabilized by dilute surface-modified nanoparticles and cationic surfactant at high temperature and salinity

CO₂ enhanced oil recovery and storage could see widespread deployment as decarbonization efforts accelerate to meet climate goals. CO₂ is more efficiently distributed underground as a viscous foam than as pure CO₂; however, most reported CO₂ foams are unstable at harsh reservoir conditions (22 wt% brine, 2200 psi, and 80°C). We hypothesize that silica nanoparticles (NP) grafted with (3-trimethoxysilylpropyl)diethylenetriamine ligands (N3), to improve colloidal stability, and dimethoxydimethylsilane ligands (DM), to improve CO₂-phillicity, combined with the cationic surfactant N¹-alkyl-N³, N³-dimethylpropane-1,3-diamine (RCADA), will develop viscous, stable CO₂ foams at reservoir conditions. We grafted NP with N3 and DM ligands. We verified NP stability at reservoir conditions with measurements of zeta potential, amine titration curves, and NP diameter. We measured NP water contact angles (θ_w) at the water–air and water–liquid CO₂ interfaces. In a high-temperature, high-pressure flow apparatus, we calculated the viscosity of CO₂ foams across a beadpack and determined static foam stability with microscope observations. Modified NP were colloidally stable at reservoir conditions for 4 weeks, and had higher θ_w in liquid CO₂ than in air. Addition of at least 0.5 μmol/m² DM silane (0.5DM) greatly improved foam stability. RCADA-only foam coarsening rates (dD_SM³/dt) decreased 16–17× after adding 1 wt/vol% 8N3 + 1.5DM NP, and 5–10× with a 0.1–1 vol/vol% increase in RCADA concentration (with or without NP). 1 vol/vol% RCADA foam exhibited coarsening rates of 900 and 2400 μm³/min with 1 and 0.2 wt/vol% 8N3 + 1.5DM NP, respectively. These results demonstrate impressive foam stabilities at harsh reservoir conditions.     

Protocol for Studying Aqueous Foams Stabilized by Surfactant Mixtures

Even though foams have been the subject of intensive investigations over the last decades, many important questions related to their properties remain open. This concerns in particular foams which are stabilized by mixtures of surfactants. The present study deals with the fundamental question: which are the important parameters one needs to consider if one wants to characterize foams properly? We give an answer to this question by providing a measuring protocol which we apply to well‐known surfactant systems. The surfactants of choice are the two non‐ionic surfactants n‐dodecyl‐β‐d ‐maltoside (β‐C₁₂G₂) and hexaethyleneglycol monododecyl ether (C₁₂E₆) as well as their 1:1 mixture. Following the suggested protocol, we generated data which allow discussion of the influence of the surfactant structure and of the composition on the time evolution of the foam volume, the liquid fraction, the bubble size and the bubble size distribution. This paper shows that different foam properties can be assigned to different surfactant structures, which is the crucial point if one wants to tailor‐make surfactants for specific applications.     

Synergistic Effects between Anionic and Sulfobetaine Surfactants for Stabilization of Foams Tolerant to Crude Oil in Foam Flooding

In foam flooding, foams stabilized by conventional surfactants are usually unstable in contacting with crude oil, which behaves as a strong defoaming agent. In this article, synergistic effects between different surfactants were utilized to improve foam stability against crude oil. Targeted to reservoir conditions of Daqing crude oil field, China (45 °C, salinity of 6778 mg L⁻¹, pH = 8–9), foams stabilized by typical anionic surfactants fatty alcohol polyoxyethylene ether sulfate (AES) and sodium dodecyl sulfate (SDS) show low composite foam index (200–500 L s) and low oil tolerance index (0.1–0.2). However, the foam stability can be significantly improved by mixing the anionic surfactant with a sulfobetaine surfactant, which behaves as a foam stabilizer increasing the half-life of foams, and those with longer alkyl chain behave better. As an example, by mixing AES and SDS with hexadecyl dimethyl hydroxypropyl sulfobetaine (C₁₆HSB) at a molar fraction of 0.2 (referring to total surfactant, not including water), the maximum composite foaming index and oil tolerance index can be increased to 3000/5000 L s and 1.0/4.0, respectively, at a total concentration between 3 and 5 mM. The attractive interaction between the different surfactants in a mixed monolayer as reflected by the negative β^s parameter is responsible for the enhancement of the foam stabilization, which resulted in lower interfacial tensions and therefore negative enter (E), spreading (S), and bridging (B) coefficients of the oil. The oil is then emulsified as tiny droplets dispersed in lamellae, giving very stable pseudoemulsion films inhibiting rupture of the bubble films. This made it possible to utilize typical conventional anionic surfactants as foaming agents in foam flooding.     

Synergy between Sugar-Based Anionic-Nonionic Surfactants and Ag-TiO2 Nanohybrids for Enhanced Oil Recovery

For improving the oil recovery performance, Ag-TiO₂ nanoparticles (NP) were added to the eco-friendly sugar-based anionic nonionic surfactant (GDA) solution, and the mixtures acted as the oil displacement agent. The synthesized GDA and Ag-TiO₂ were characterized using Fourier transform infrared spectrometry (FT-IR), ¹H nuclear magnetic resonance (¹H NMR), and X-ray diffraction (XRD). Changes in the zeta potential and transmission electron microscope (TEM) images of the mixtures confirmed their synergistic effects on the suspension stability. The relationships between surface tension, interfacial tension (IFT), three-phase contact angle, and emulsion and oil recovery efficiency were comprehensively investigated, both before and after Ag-TiO₂ NP addition. We concluded that the Ag-TiO₂/GDA mixtures could effectively alter the contact angle, decrease IFT, and form stable emulsions, thereby resulting in the enhancement of oil recovery. The core flooding conducted with the stabilized NP-surfactant (Ag-TiO₂ and GDA) fluid showed a marked improvement in oil recovery over 18%. This study provides additional options for using the synergistic effect of NP and surfactants for enhanced oil recovery.     

Bulk and bubble-scale experimental studies of influence of nanoparticles on foam stability

Influence of silicon oxide(SiO_2) and aluminum oxide(Al_2O_3) nanoparticles on the stability of nanoparticles and sodium dodecyl sulfate(SDS) mixed solution foams was studied at bulk and bubble-scale. Foam apparent viscosity was also determined in Hele-Shaw cell In order to investigate the foam performance at static and dynamic conditions. Results show that the maximum adsorption of surfactant on the nanoparticles occurs at 3 wt% surfactant concentration. Foam stability increases while the foamability decreases with the increasing nanoparticle concentration. However, optimum nanoparticle concentration corresponding to maximum foam stability was obtained at 1.0 wt% nanoparticle concentration for the hydrophilic SiO_2/SDS and Al_2O_3/SDS foams. Foam performance was enhanced with increasing nanoparticles hydrophobicity. Air-foams were generally more stable than CO_2 foams.Foam apparent viscosity increased in the presence of nanoparticles from 20.34 mPa·s to 84.84 mPa·s while the film thickness increased from 27.5 μm to 136 μm. This study suggests that the static and dynamic stability of conventional foams could be improved with addition of appropriate concentration of nanoparticles into the surfactant solution. The nanoparticles improve foam stability by their adsorption and aggregation at the foam lamellae to increase film thickness and dilational viscoelasticity. This prevents liquid drainage and film thinning and improves foam stability both at the bulk and bubble scale.     

Effect of nanoparticles orientation on morphology of polymeric nanocomposite foams: preparation of foamed nanocomposite fibers by supercritical carbon dioxide

ABSTRACT

Polymeric foams have received increasing attention in both academic and industrial communities. Using of nanoparticles as heterogeneous nucleation agent has been verified as one of the most valid means to enhance cell nucleation and improve cell morphology. However, few researches have been conducted to investigate the effect of the nanoparticles’ spatial orientation on their nucleation efficiency. In this work, to study the influence of the orientation of nanoparticles on their performance in improving morphology of polymeric foam, thermoplastic polyurethane (TPU) composite fibers with different nanoparticles (carbon nanotubes, graphene and SiO₂) were prepared by using different traction speeds. The different traction speeds lead to different orientation state of the nanoparticles which then resulted different nucleation effect. It was found that carbon nanotubes (CNTs) were easily oriented and aligned along the fiber length direction under the high traction speed, while graphene and SiO₂ nanoparticles did not show orientation under the traction speed in this study. As a result, the foam of TPU/CNTs composite fibers from high traction speed exhibited a much smaller cell size and higher cell density compared to the foams of the fibers from low traction speeds, while TPU/graphene, and TPU/SiO₂ composite fibers with different traction speeds showed almost similar cell size and size density after foaming, indicating that the orientated nanoparticles possessed higher heterogeneous nucleation efficiency. To our best knowledge, this work, for the first time, demonstrated the high nucleation effect of the aligned nanoparticles, which hopefully open a new path for improving the cell morphology of polymeric foam materials.     

Effect of oil viscosity on recovery processes in relation to foam flooding

Laboratory experiments were conducted to determine the effect of oil viscosity on the oil-recovery efficiency in porous media. The pure surfactants (i.e., sodium dodecyl sulfate and various alkyl alcohols) were selected to correlate the molecular and surface properties of foaming solutions with viscosity, and the recovery of oil. Oil-displacement efficiency was measured by water, surfactant-solution and foam-flooding processes, which included 2 types of foams (i.e., air foam and steam foam). A significant increase in heavy-oil recovery was observed by steam foam flooding compared with that by air foam flooding, whereas for light oils, the steam foam and air foam produced about the same oil recovery. An attempt was made to correlate the chain-length compatibility with the surface properties of the foaming agents and oil-recovery efficiency in porous media. For mixed foaming systems (C₁₂ SO₄ Na + C_n H_2n+1 OH), a minimum in surface tension, a maximum in surface viscosity, a minimum in bubble size and a maximum in oil recovery were observed when both components of the foaming system had the same chain length. These results were explained on the basis of thermal motions (i.e., vibrational, rotational and oscillational) and the molecular packing of surfactants at the gas-liquid interface. The effects of chain-length compatibility and the surface properties of mixed surfactants are relevant to the design of surfactant formulations for oil recovery under given reservoir conditions.     

Stability improvement of CO2 foam for enhanced oil‐recovery applications using polyelectrolytes and polyelectrolyte complex nanoparticles

CO₂ foam for enhanced oil‐recovery applications has been traditionally used in order to address mobility‐control problems that occur during CO₂ flooding. However, the supercritical CO₂ foam generated by surfactant has a few shortcomings, such as loss of surfactant to the formation due to adsorption and lack of a stable front in the presence of crude oil. These problems arise because surfactants dynamically leave and enter the foam interface. We discuss the addition of polyelectrolytes and polyelectrolyte complex nanoparticles (PECNP) to the surfactant solution to stabilize the interface using electrostatic forces to generate stronger and longer‐lasting foams. An optimized ratio and pH of the polyelectrolytes was used to generate the nanoparticles. Thereafter we studied the interaction of the polyelectrolyte–surfactant CO₂ foam and the polyelectrolyte complex nanoparticle–surfactant CO₂ foam with crude oil in a high‐pressure, high‐temperature static view cell. The nanoparticle–surfactant CO₂ foam system was found to be more durable in the presence of crude oil. Understanding the rheology of the foam becomes crucial in determining the effect of shear on the viscosity of the foam. A high‐pressure, high‐temperature rheometer setup was used to shear the CO₂ foam for the three different systems, and the viscosity was measured with time. It was found that the viscosity of the CO₂ foams generated by these new systems of polyelectrolytes was slightly better than the surfactant‐generated CO₂ foams. Core‐flood experiments were conducted in the absence and presence of crude oil to understand the foam mobility and the oil recovered. The core‐flood experiments in the presence of crude oil show promising results for the CO₂ foams generated by nanoparticle–surfactant and polyelectrolyte–surfactant systems. This paper also reviews the extent of damage, if any, that could be caused by the injection of nanoparticles. It was observed that the PECNP–surfactant system produced 58.33% of the residual oil, while the surfactant system itself produced 47.6% of the residual oil in place. Most importantly, the PECNP system produced 9.1% of the oil left after the core was flooded with the surfactant foam system. This proves that the PECNP system was able to extract more oil from the core when the surfactant foam system was already injected. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44491.     

Investigation on polyimide/silica hybrid foams and their erosion resistance to atomic oxygen

A series of polyimide/silica (PI/SiO₂) hybrid foams were prepared by the sol–gel process. Aminopropyltriethoxysilane was used as the coupling agent to enhance the compatibility between PI matrix and SiO₂. Fourier transform infrared spectroscopy and scanning electron microscopy were used to analyze the chemical structure and cellular structure of PI/SiO₂ hybrid foams. The results indicated that the three‐dimensional network of Si O Si was formed in the hybrid foams, and the hybrid foam presented the uniform cellular structure when the SiO₂ content was less than 6 wt%. The thermal stability, dynamic mechanical property, and dielectric property of PI/SiO₂ hybrid foams were investigated by dynamic mechanical analysis, thermogravimetric analysis, and vector network analyzer, respectively. The introduction of SiO₂ improved the thermal stability and increased the storage modulus and glass‐transition temperature. The hybrid foams showed higher dielectric constants compared with the neat PI foam. The erosion resistance to atomic oxygen (AO) of PI/SiO₂ hybrid foams was also evaluated in a ground‐based AO simulator. The surface morphology and chemical structure of PI/SiO₂ hybrid foams before and after AO exposure were investigated by scanning electron microscopy, atomic force microscopy, and X‐ray photoelectron spectroscopy. The results revealed that the inorganic SiO₂ protective layers were formed on the surface of PI/SiO₂ hybrid foams after AO exposure, which could effectively improve the AO erosion resistance of PI/SiO₂ hybrid foams. POLYM. COMPOS., 36:713–721, 2015. © 2014 Society of Plastics Engineers     

Foaming and defoaming properties of CO2-switchable surfactants

The present study is about the foaming and defoaming properties of the CO₂-switchable surfactant N,N-dimethyltetradecylamine (C₁₄DMA) and its advantages compared with the non-switchable counterpart tetradecyltrimethylammonium bromide (C₁₄TAB). In the absence of CO₂, C₁₄DMA is a water insoluble organic molecule without any surface activity thus being unable to stabilize foams. In the presence of CO₂, the head group becomes protonated which transforms the water insoluble molecule into a cationic surfactant. Comparing the surface properties and foamability of C₁₄DMA and C₁₄TAB one finds a very similar behavior. However, the foam stabilities differ depending on the gas. Foaming the two-surfactant solutions with CO₂ leads to very unstable foams in both cases. However, foaming the two surfactant solutions with N₂ reveals the switchability of C₁₄DMA: while the volume of foams stabilized with C₁₄TAB hardly changes over 1600 s, the volume of foams stabilized with C₁₄DMA decreases significantly in the same period of time. This difference is due to the fact that the surface activity, that is, the amphiphilic nature, of C₁₄DMA is continuously switching off since CO₂ is displaced by N₂ thus deprotonating and deactivating the surfactant.     

Investigating the effect of nano-silica on efficiency of the foam in enhanced oil recovery

Due to the vast production of crude oil and consequent pressure drops through the reservoirs, secondary and tertiary oil recovery processes are highly necessary to recover the trapped oil. Among the different tertiary oil recovery processes, foam injection is one of the most newly proposed methods. In this regard, in the current investigation, foam solution is prepared using formation brine, C₁₉TAB surfactant and air concomitant with nano-silica (SiO₂) as foam stabilizer and mobility controller. The measurements revealed that using the surfactant-nano SiO₂ foam solution not only leads to formation of stable foam, but also can reduce the interfacial tension mostly considered as an effective parameter for higher oil recovery. Finally, the results demonstrate that there is a good chance of reducing the mobility ratio from 1.12 for formation brine and reservoir oil to 0.845 for foam solution prepared by nanoparticles.     

Investigation of surface modification of rutile TiO2 nanoparticles with SiO2/Al2O3 on the properties of polyacrylic composite coating

Surface modification and characterization of TiO₂ nanoparticles as an additive in a polyacrylic clear coating were investigated. For the improvement of nanoparticles dispersion and the decreasing of photocatalytic activity, the surface of nanoparticles was modified with binary SiO₂/Al₂O₃. The surface treatment of TiO₂ nanoparticles was characterized with FTIR. Microstructural analysis was done by AFM. The size, particle size distribution and zeta potential of TiO₂ nanoparticles in water dispersion was measured by DLS method. For the evaluation of particle size and the stability of nanoparticles in water dispersions with higher solid content the electroacoustic spectroscopy was made. To determine the applicability and evaluate the transmittance of the nano-TiO₂ composite coatings UV–VIS spectroscopy in the wavelength range of 200–800 nm was employed. The results showed that surface treatment of TiO₂ nanoparticles with SiO₂/Al₂O₃ improves nanoparticles dispersion and UV protection of the clear polyacrylic composite coating.     

An experimental and theoretical investigation of the compressive properties of multi-walled carbon nanotube/poly(methyl methacrylate) nanocomposite foams

Polymer nanocomposite foams are promising low density substitutes for nanocomposites. Carbon nanotube/polymer nanocomposite foams possess high strength, low density, and can be made conductive. Good control of foam properties is of great importance in the application of such materials. In the current study, multi-walled carbon nanotubes (MWNTs) with controlled aspect ratio were used to alter the foam morphology in MWNT/poly(methyl methacrylate) (PMMA) nanocomposite foams produced by a supercritical carbon dioxide (CO₂) foaming process. It was found that with the addition of one weight percent of MWNTs, the Young’s modulus of polymer foams increased by as much as 82%, and the collapse strength increased by as much as 104%. The influence of MWNT aspect ratio on the compressive properties of nanocomposite foams was investigated. The addition of MWNTs influenced the foam properties in two ways: improving the compressive properties of the solid matrix, and reducing the bubble size of the nanocomposite foams. A modified constitutive model for predicting the compressive properties of high density closed-cell polymer foams was developed. The influence of the bubble size on the mechanical properties of polymer foams was discussed based on the new model.     

Investigation on the Properties of Aqueous Foams Stabilized by Cetyltrimethylammonium Bromide in Terms of Free Drainage and Bubble Size

Although foams stabilized by surfactants have been the subject of massive investigations and great achievements were made over the past few years, many questions concerning their properties are still not well understood. The aim of this study is to examine the effect of the cetyltrimethylammonium bromide (CTAB) concentration on the foam properties and illustrate the interaction between liquid drainage and bubble size evolution. Experiments were carried out at varying CTAB concentrations ranging from 0.1 to 5.0 times the critical micelle concentration (CMC), where the variation of the liquid content of foam and bubble size was simultaneously determined using a commercially available FoamScan device. The results showed that the foam properties (both foamability and foam stability) of CTAB were largely dependent on the surfactant concentration when concentrations c < CMC but this effect did not scale linearly with concentration. When c ≥ CMC, both foamablity and foam stability were nearly concentration independent, while the latter showed a small decrease due to the formation of micelles. In addition, the correlation between free drainage and bubble size evolution indicated that the increase of bubble size could indeed enhance the foam drainage.     

Mechanical Properties and Flame Retardancy of Rigid Polyurethane Foams Containing SiO2 Nanospheres/Graphene Oxide Hybrid and Dimethyl Methylphosphonate

Halogen-free flame-retardant rigid polyurethane foams were prepared using the combination of SiO₂ nanospheres/graphene oxide hybrid and a phosphorus-containing flame retardant, dimethyl methylphosphonate. The flame retardancy, mechanical, and thermal properties of flame-retardant rigid polyurethane foams containing dimethyl methylphosphonate and SiO₂ nanospheres/graphene oxide were investigated. The results demonstrated that the combination of dimethyl methylphosphonate and SiO₂ nanospheres/graphene oxide enhanced flame retardant and mechanical properties of rigid polyurethane foam greatly compared with pure rigid polyurethane foam and dimethyl methylphosphonate-modified foam. Morphological study indicated that the partial substitution of dimethyl methylphosphonate with SiO₂ nanospheres/graphene oxide led to smaller cell sizes and more uniform cell sizes of dimethyl methylphosphonate-modified rigid polyurethane foams.     

Synthesis of Silica Nanofluid and Application to CO2 Absorption

Abstract

This study focused on the synthesis of stable nanofluids and their direct application to the CO₂ absorption process. A sol-gel process was used as the synthesis method of nanoparticles in nanofluid. The particle size and stability were determined by SEM image and zeta potential of the nanofluid. Three types of nanofluids containing approximately 30 nm, 70 nm, and 120 nm particles were synthesized and all nanofluids had a stable zeta potential of approximately ? 45 mV. Addition of nanoparticles increased the average absorption rate of 76% during the first 1 minute and total absorption amount of 24% in water. The capacity coefficient of CO₂ absorption in the nanofluid is 4 times higher than water without nanoparticles, because the small bubble sizes in the nanofluid have large mass transfer areas and high solubility.     

Bioactive glass nanoparticles with negative zeta potential

The purpose of this work was to produce and characterize SiO₂–CaO–P₂O₅ bioactive glass nanoparticles with negative zeta potential for possible use in biomedical applications. 63S bioactive glass was obtained using the sol–gel method. X-ray fluorescence (XRF) spectroscopy and dispersive X-ray analysis (EDX) confirmed the preparation of the 63S bioactive glass with 62.17% SiO₂, 28.47% CaO and 9.25% P₂O₅ (in molar percentage). The in vitro apatite forming ability of prepared bioactive glass was evaluated by Fourier transform infrared spectroscopy (FTIR) after immersion in simulated body fluid (SBF). The result showed that high crystalline hydroxyapatite can form on glass particles. By the gas adsorption (BET method), particle specific surface area and theoretical particle size were 223.6 ± 0.5 m²/g and ∼24 nm, respectively. Laser dynamic light scattering (DLS) indicated particles were mostly agglomerated and had an average diameter between 100 and 500 nm. Finally, using laser Doppler electrophoresis (LDE) the zeta potential of bioactive glass nanoparticles suspended in physiological saline was determined. The zeta potential was negative for acidic, neutral and basic pH values and was −16.18 ± 1.8 mV at pH 7.4. In summary, the sol–gel derived nanoparticles revealed in vitro bioactivity in SBF and had a negative zeta potential in physiological saline solution. This negative surface charge is due to the amount and kind of the ions in glass structure and according to the literature, promotes cell attachment and facilitates osteogenesis. The nanometric particle size, bioactivity and negative zeta potential make this material a possible candidate for bone tissue engineering.     

Stability of foams containing proteins, fat particles and nonionic surfactants

The foamability of aqueous suspensions of proteins and fat particles containing different nonionic surfactants relevant to ice cream mix, through which air is continuously bubbled in a foam column, is investigated in terms of the growth of the foam until steady state is reached. Less water-soluble but more oil-soluble Spans 20, 80 and 85 (monolaurate, monooleate and trioleate of Sorbitan) reduced significantly the steady-state foam height and hence the foamability by enhancement of bubble coalescence. In contrast, highly water-soluble Tweens 20 and 80 increased only slightly the steady-state height of the foams as compared to that obtained using surfactant-free suspension. However, moderately water- and oil-soluble Tween 85 (polyoxyethylene sorbitan trioleate) decreased the foamability more significantly than the Spans. The bubbles are found to be small and coalesce relatively fast at the bulk air interface. The bridging of the fat particles by the three oleates could weaken the protein and fat network thereby reducing the elasticity of the air-aqueous phase interface. This is corroborated by the lowest interfacial elasticity measured using a biconical disc oscillatory rheometer. The stability of the foams formed is also determined by measuring the decrease in foam height and increase in mean bubble diameter with time after stopping the air flow. The results are found to verify a published theoretical model, which enabled to determine the parameters controlling foam stability. The Spans reduced the foam stability as the bubbles coalesced rapidly with bulk air. In contrast, the Tweens increased the foam stability as the bubbles coalesced very slowly. The increase of foam stability by Tween 85 under quiescent conditions is consistent with the measured high interfacial shear viscosity.     

Photopolymerization synthesis of polyacrylic acid dispersant with methoxysilicon end groups and its application in a nano‐SiO2 aqueous system

In order to improve the dispersity and stability of the nano‐SiO₂ aqueous system with high solid content, a kind of polyacrylic acid dispersant with methoxysilicon end groups (KH590‐PAA) was synthesized by photopolymerization of acrylic acid (AA) initiated with (3‐mercaptopropyl)trimethoxysilane (KH590). After adding KH590‐PAA into the nano‐SiO₂ aqueous dispersion system (20 wt% solid content), the viscosity and the curing time of the system were measured with a rotational viscometer and the inverted bottle method. Moreover, the dispersion mechanism of KH590‐PAA for the nano‐SiO₂ aqueous system was researched by measuring the adsorption capacity, the particle size and the zeta potential of the nanoparticles with a conductivity meter, dynamic light scattering, SEM and TEM, respectively. The results showed that the methoxysilicon groups in KH590‐PAA could react with hydroxyl groups on the surface of nano‐SiO₂ in the process of stirring, which enhanced the adsorption capacity of the dispersant and then increased the surface charge of the particles. Therefore, electrostatic repulsion and steric hindrance effects between the SiO₂ nanoparticles could be further enhanced by adding the KH590‐PAA dispersant, and then the nano‐SiO₂ aqueous system exhibited better dispersity and stability. Besides, the dispersion properties of SiO₂ nanoparticles in water were closely related to the addition amount and the molecular weight of the KH590‐PAA dispersant. © 2018 Society of Chemical Industry     

Extrusion foaming of polystyrene/carbon particles using carbon dioxide and water as co-blowing agents

Carbon particles such as platelet-like graphite (GR), spherically shaped activated carbon (AC), and tubular carbon nanofiber (CNF) were used as additives in extruded polystyrene (PS) foams with carbon dioxide (CO₂) and water as co-blowing agents. It was found that GR is the best additive for improving the thermal insulation performance of CO₂ based foam samples because of GR’s good absorption and reflectivity of infrared (IR) radiation. However, when the GR concentration was higher than 0.5 wt.%, the extruded foams exhibited large bubbles in the center of the foam and the extrusion line became unstable. By adding water carried by AC as a co-blowing agent, it was able to decrease the temperature in the center of the extruded foam, which successfully eliminated the bubble problem and achieved stable foam extrusion with good control of the foam density and cell morphology. Moreover, water carried by AC could also improve the mechanical performance of extruded foams containing CNF or GR. Water was not found in the extruded foams and the presence of water during extrusion did not affect the molecular weight and glass transition temperature of PS. Our results showed that a combination of AC as a water carrier and GR as an absorber and reflector of IR radiation can produce CO₂ based PS foams with good thermal insulation and mechanical properties, particularly with the presence of a small amount of CNF nanoparticles.