Effect of mechanical recycling on crystallization,mechanical, and rheological properties of recycled high-density polyethylene and reinforcement based on virgin high-density polyethylene

This study investigated the effects of mechanical recycling on the crystallization, mechanical, thermal, and rheological properties of recycled high-density polyethylene (rHDPE), as well as vHDPE/rHDPE pellets and films made by different compositions. The results confirmed the presence of contaminants in rHDPEs, and the crystalline diameter of rHDPE is smaller than that of virgin high-density polyethylene (vHDPE), with diameters ranging from 0.60 to 0.72 μm. The content of 75 wt% vHDPE in rHDPE film could repair the defects of crystalline morphology to approximate that of vHDPE films and significantly improve the elongation at break. The temperature required for the transition from crystalline to amorphous state of rHDPE film was 2°C lower than that of vHDPE, and the crystallization time and crystallinity declined compared to that of vHDPE. For rheological performance, the apparent shear viscosity and melt fluidity of rHDPE were worse than those of vHDPE. The blending of low rHDPE with vHDPE is a feasible option not only to reduce plastic waste but also to maintain acceptable properties of the blend composition.     

Enhanced mechanical and thermal properties of nanodiamond reinforced low density polyethylene nanocomposites

In this study, the reinforcement effects of low-content hydrophilic nanodiamond (ND) on linear low-density polyethylene (PE) nanocomposites were investigated. ND was incorporated in PE via simple solution blending. The obtained PE/ND nanocomposites were characterized using scanning electron microscopy, ultraviolet–visible spectra, X-ray diffraction, tensile test, thermogravimetry, and differential scanning calorimetry. Generally, PE/ND nanocomposites with poor interfacial interaction cause large agglomerates, resulting in brittle and poor mechanical properties. Owing to the different natures of non-polar PE and polar ND, the higher the ND content, the larger the agglomerates formed in the nanocomposites. However, PE/ND nanocomposites show unique mechanical properties, that is, the Young's modulus, tensile strength, elongation at break, and toughness increased upon the incorporation of ND. The Young's modulus of the PE/ND nanocomposites exceeded the theoretical value calculated using the Halpin–Tsai model. In addition, the toughness increased by 18% at only 0.5 wt% ND loading. Furthermore, there was an increase in the thermal degradation temperature, melting temperature, and crystallization temperature.     

Combined effect of isophthalic acid and polyethylene glycol in polyethylene terephthalate polymer on thermal,mechanical, and gas transport properties

The objective of this article is to study the combined effect of isophthalic acid (IPA) and polyethylene glycol (PEG‐400) in PET polymer and film on thermal, mechanical, and gas transport properties. The purpose of developing this material is to reduce the melting point, improve mechanical, thermal, and gas barrier properties. The chosen raw materials, namely, IPA and PEG for copolyester synthesis will replace partially the acid and diol monomers of PET. The molar concentration of comonomers (IPA and PEG‐400) were varied from 2 to 50% and the result shows that the gas barrier properties (namely O₂, CO₂, N₂, and water vapor transmission rate), mechanical, and thermal properties were lesser than that of PET polymer. On improving the crystallinity of PET‐isophthalate‐PEG (PET‐IP) copolymer, barrier properties are improved than that of PET polymer. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of a coupling agent on the mechanical and thermal properties of ultrahigh molecular weight polyethylene/nano silicon carbide composites

Ultra‐high‐molecular‐weight polyethylene (UHMWPE)/nano silicon carbide (nano‐SiC) composites were prepared by compression molding. The effects of a coupling agent and the content of the filler on the filler dispersion and the mechanical and thermal properties of the composites were investigated. The results show that the mechanical properties of the composites first increased and then decreased with increasing SiC content. The macromolecular coupling agent exhibited a much better reinforcing effect than the small‐molecule coupling agent. The tensile strength of the composites with 3‐aminopropyltriethoxysilane (KH550), γ‐methacryloxypropyltrimethoxysilane (KH570), and silicone powders reached its maximum value when the silicon carbide (SiC) content was 3%. We found that a web of the UHMWPE/SiC/coupling agent was formed and played a significant role in improving the heat resistance of the composites. In addition, appropriate amounts of SiC could increase the crystallinity of UHMWPE via a process of heterogeneous nucleation. The comprehensive performance of the KH550/silicone/SiC/UHMWPE composites was the best. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of starch on thermal,mechanical, and barrier properties of low density polyethylene film

Low‐density polyethylene (LDPE) with different quantities of starch was compounded using a twin screw extruder and blown into films by a Konar K, blow‐film machine. Mechanical properties, namely percent elongation, tensile, bursting, and tear strength, as well as barrier properties, such as water vapor and oxygen transmission rate, of the filled LDPE film were studied. Thermal properties of the films were studied using DSC and DMA. Master curves at reference temperature of 30°C were obtained using software linked to DMA. Incorporation of 1% starch in LDPE has marginally affected the thermal, barrier, and mechanical properties; however, that of 5% starch filled LDPE has affected the properties to a great extent. The mechanical properties, such as percent elongation, tensile, tear, bursting, and seal strength, decreased by 19.2, 33.6, 3.60, 10.8, and 22.12%, respectively. Similarly, water vapor and oxygen transmission rate increased to 32.5 and 18.3%, respectively. Other physical properties, namely migration and thermal properties, were also affected in 5% starch filled LDPE; however, the film can still be used as packaging material. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3355–3364, 2006     

Effect of crystalline structure on the cell morphology and mechanical properties of polypropylene foams fabricated by core-back foam injection molding

Foam injection molding (FIM) is an advanced technology for preparing lightweight plastic foams, but its inferior mechanical performance remains a challenge. In this study, microcellular injection-molded β-polypropylene (β-PP) foams with high ductility were successfully prepared by combing the β-nucleating agent with controllable temperature field. Foaming results showed that the microcellular β-PP foams exhibiting a cell size of about 8 μm and cell density over 10⁸ cells/cm³ were prepared with a crystalline diameter approximately 5 μm, while PP foams had a rather large cell size approximately 150 μm and low cell density of 10⁵ cells/cm³ with 30 μm crystalline size. As a result, this significant improvement in cell structure as well as the crystalline size lead to a significant increment of 86% for the ductility of β-PP foams. This work offers a facile strategy to prepare injection-molded foams with desirable mechanical properties for their wide range of applications, such as automotive construction and consumer electronics.     

Effects of different compatilizers on mechanical,crystallization and thermal properties of polypropylene/magensium oxysulfate whisker composites

Two kinds of compatilizers, maleic anhydride grafted polyolefin elastomer (POE-g-MAH) and maleic anhydride grafted polypropylene (PP-g-MAH), were incorporated into a polypropylene/magnesium oxysulfate whisker (PP/MOSw) composite. Scanning electron microscopy pictures presented a clear interface between MOSw and the PP matrix in the PP/MOSw composite, while vague interfaces appeared in the PP/iPOE-g-MAH/5MOSw and PP/iPP-g-MAH/5MOSw composites. Dynamic mechanical thermal analysis results indicated that PP-g-MAH was highly compatible with the PP matrix while POE-g-MAH was not. Impact strength results showed that POE-g-MAH had a superior toughening effect on PP/MOSw composites, since the proper interfacial interaction and appearance of β-crystal PP. However, incorporating PP-g-MAH seemed to be conducive to increasing strength and modulus (both for tensile and flexural tests), as evidenced by the greatly raised interfacial adhesion between the PP matrix and MOSw. Quantitative characterization carried out by Turcsányi equation for ternary composites also confirmed that PP-g-MAH efficiently enhanced interfacial interaction, by the proof of higher B values. Therefore, the thermal stability of PP-g-MAH treated composites was far superior to that of PP/iPOE-g-MAH/5MOSw composites. Differential scanning calorimetery and polarized light microscopy results showed that POE-g-MAH promoted PP nucleation, with effects further enhanced with the presence of PP-g-MAH.     

Effect of surface chemistry and morphology of silica on the thermal and mechanical properties of silicone elastomers

In this study, high‐temperature vulcanized silicone rubbers (HTV‐SRs) using fumed silica (FSi), precipitated silica (PSi), and modified precipitated silica (MPSi) as reinforcing fillers were prepared. The effect of morphology and surface chemistry of the silica on the thermal and mechanical properties of the resultant silicone rubbers was investigated using curing rheometer, scanning electron microscopy, mechanical test, and dynamic mechanical analysis. The thermo‐oxidative stability and solvent resistance of the vulcanized silicone rubbers were further evaluated via heat ageing test, extraction, and swelling experiments. It is shown that the mechanical properties (tensile modulus and tensile strength) of the as‐prepared HTV‐SRs are in the order of FSi > PSi > MPSi, which could be attributed to the molecular interaction between the filler and the matrix. FSi has the highest surface area, which enhances the hydrogen bonding interaction between the filler and the silicone matrix; while MPSi, in which part of Si? OH groups have been consumed during modification, shows the weakest interaction among the three. The filler–matrix interaction could also explain the lowest swelling and sol fraction in FSi‐filled HTV‐SR, and the low viscosity and good processibility of PSi‐ and MPSi‐filled HTV‐SR. Furthermore, it is also shown that the MPSi‐filled HTV‐SR exhibits the highest retention of mechanical properties after thermal aging at 250 °C for 24 h, which could be attributed to the lowest acidity of the fillers. The possible mechanism for acid catalyzed hydrolytic chain scission and intramolecular chain backbiting has been proposed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46646.     

The impact of polymer matrix blends on thermal and mechanical properties of boron nitride composites

To improve mechanical and thermal properties of a hexagonal boron nitride platelet filled polymer composites, maleic anhydride was studied as a coupling agent and compatibilizer. Injection molded blends of acrylonitrile butadiene styrene (ABS), high-density polyethylene (HDPE), and maleic anhydride with boron nitride filler were tested for thermal conductivity and impact strength to determine whether adding maleic anhydride improved interfacial interactions between matrix and filler and between the polymers. Adding both HDPE and maleic anhydride to ABS as the matrix of the composite resulted in a 40% improvement in impact strength without a decrease in thermal conductivity when compared to an ABS matrix. The best combination of thermal conductivity and impact strength was using pure HDPE as the matrix material. The effective medium theory model is used to help explain how strong filler alignment helps achieve high thermal conductivity, greater than 5 W/m K for 60 wt % boron nitride. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48661.     

Approach in Macadamia integrifolia residue based low-density polyethylene composites on mechanical and thermal performance

Macadamia nutshell residues are generated in large quantities, around 70%–77% for each ton produced, and it is a waste material with high techno-economic potential. This work purpose a sustainable alternative to valorize macadamia nutshell residues (MN) as reinforcing in low-density polyethylene (LDPE) composites through melt mixing, using different fiber contents (0, 5, 10, and 20 wt%), and investigate the influence of fibers (residues) in composites by mechanical tests and thermal analysis. The fibers addition has significantly increased the composites' stiffness compared with neat LDPE, causing a reduction of toughness and resilience, leading to lower impact energy absorption. The LPDE/MN20% composite obtained the best tensile and flexural mechanical performance, resulting in a maximum modulus, which implies an increase of 36.9% and 77.6% compared with the neat LDPE. The addition of macadamia fibers on the composites acted as nucleation points of spherulites, which promoted an increase in the crystallization degree. Consequently, better performance of mechanical properties was observed in the green composites. Thus, the macadamia nutshell residues present a promising future as filler in LDPE for enhancing composites' thermal and mechanical properties.     

Morphology and mechanical properties of injection‐molded ultrahigh molecular weight polyethylene/polypropylene blends and comparison with compression molding

The mechanical properties and morphology of UHMWPE/PP(80/20) blend molded by injection and compression‐molding were investigated comparatively. The results showed that the injection‐molded part had obviously higher Young's modulus and yield strength, and much lower elongation at break and impact strength, than compression‐molded one. A skin‐core structure was formed during injection molding in which UHMWPE particles elongated highly in the skin and the orientation was much weakened in the core. In the compression‐molded part, the phase morphology was isotropic from the skin to the core section. The difference in consolidation degree between two molded parts that the compression molded part consolidated better than the injection one was also clearly shown. In addition, compositional analysis revealed that there was more PP in the skin than core for the injection‐molded part, whereas opposite case occurred to the compression‐molded one. All these factors together accounted for the different behavior in mechanical properties for two molded parts. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of different nanoparticles on thermal,mechanical and dynamic mechanical properties of hydrogenated nitrile butadiene rubber nanocomposites

Organically modified and unmodified montmorillonite clays (Cloisite NA, Cloisite 30B and Cloisite 15A), sepiolite (Pangel B20) and nanosilica (Aerosil 300) were incorporated into hydrogenated nitrile rubber (HNBR) matrix by solution process in order to study the effect of these nanofillers on thermal, mechanical and dynamic mechanical properties of HNBR. It was found that on addition of only 4 phr of nanofiller to neat HNBR, the temperature at which maximum degradation took place (T_max) increased by 4 to 16°C, while the modulus at 100% elongation and the tensile strength were enhanced by almost 40–60% and 100–300% respectively, depending upon nature of the nanofiller. It was further observed that T_max was the highest in the case of nanosilica‐based nanocomposite with 4 phr of filler loading. The increment of storage modulus was highest for sepiolite‐HNBR and Cloisite 30B‐HNBR nanocomposites at 25°C, while the modulus at 100% elongation was found maximum for sepiolite‐HNBR nanocomposite at the same loading. A similar trend was observed in the case of another grade of HNBR having similar ACN content, but different diene level. The results were explained by x‐ray diffraction, transmission electron microscopy, and atomic force microscopy studies. The above results were further explained with the help of thermodynamics. Effect of different filler loadings (2, 4, 6, 8, and 16 phr) on the properties of HNBR nanocomposites was further investigated. Both thermal as well as mechanical properties were found to be highest at 8 phr of filler loading. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of antimicrobial agents on the thermal and mechanical properties of acrylate hydrogel matrices

Polymer materials with antimicrobial activity are prepared by UV polymerization of acrylate and methacrylate mixture at room temperature. The antimicrobials are silver acetate and copper (II) acetate, used without pretreatment. Their chemical stability in the acrylate matrix and their effect on the thermal and mechanical properties of the polymer matrix are investigated as a function of their concentration up to 15 wt %. Physico‐chemical, thermal, rheological, and morphological analyses as well as the surveillance of metal salts release in aqueous medium are conducted. A significant decrease in the thermal stability of the salts introduced into the acrylate matrix is observed after UV treatment. The metal salts also have significant effects on the properties of the matrix. A plasticization and densification of the material associated with an aggregation of salts up to the percolation at the highest concentration are highlighted. At equal concentrations, the effects are more pronounced in the presence of copper salts. The latter was released more slowly than silver salts from acrylate material. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43501.     

Thermal and mechanical properties of polypropylene/wood‐flour composites

In this research, polypropylene/wood‐flour composites (WPCs) were blended with different contents of wood and/or maleated polypropylene (MAPP) and clay. We found that the addition of MAPP or clay in the formulation greatly improved the dispersion of the wood fibers in the composite; this suggested that MAPP or clay may have played the role of an adhesion promoter in the WPCs. The results obtained with clay indicate that it also acted as a flame retardant. The thermal tests carried out with the produced samples showed an increased crystallization temperature (T_c), crystallinity, and melting temperature (T_m) with wood loading. The increase of the two former parameters was explained by the incorporation of wood flour, which played the role of nucleating agent and induced the crystallization of the matrix polymer. On the other hand, the T_m increase was ascribed to the insulating properties of wood, which hindered the movement of heat conduction. The effects of UV irradiation on T_m and T_c were also examined. T_c increased with UV exposure time; this implied that UV degradation generated short chains with low molecular weight that could move easily in the bulk of the sample and, thus, catalyze early crystallization. The flexural strength and modulus increased with increasing wood‐flour content. In contrast, the impact strength and tensile strength and strain decreased with increasing wood‐flour content. All of these changes were related to the level of dispersion of the wood flour in the polymeric matrix. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of titanate treatment on morphology and mechanical properties of graphene nanoplatelets/high density polyethylene nanocomposites

The effect of graphene nanoplatelets (GNPs) and titanate coupling agent on morphology and mechanical properties of high density polyethylene (HDPE) nanocomposites was investigated. The titanate has a tendency to link chemically with the two dissimilar species GNPs and HDPE via proton coordination to generate a complete continuous phase for stress/strain transfer via the elimination of air voids and hydrophobicity. The interaction of titanate with GNPs and HDPE was effective to improve the dispersion of GNPs in HDPE composites. At constant weight (1 wt %) of titanate treatment for 2 and 5 wt % HDPE composites, we clearly observed a significantly high value of tensile strength and elongation at break than untreated composites. Particularly, composite containing 2 wt % GNPs in HDPE with titanate showed 66.5% improvement of the ultimate tensile strength and an enormously high value of elongation at break. The effect of GNPs dispersion and orientation in HDPE for the mechanical reinforcement was also evaluated based on the experimental modulus data to theoretical predictions made using the Halpin‐Tsai model. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42073.     

Utilization of polyethylene terephthalate waste as a carbon filler in polypropylene matrix: Investigation of mechanical,rheological, and thermal properties

Polyethylene terephthalate (PET) waste was converted into carbon and the feasibility of utilizing it as a reinforcing filler material in a polypropylene (PP) matrix was investigated. The carbon produced by the pyrolysis of waste PET at 900°C in nitrogen atmosphere contains high carbon content (>70 wt%). PP/carbon composites were produced by melt blending process at varying loading concentrations. Scanning electron microscopy images at the fractured surface revealed that the carbon filler has better compatibility with the PP matrix. The mechanical, thermal, and rheological properties and surface morphology of the prepared composites were studied. The thermogravimetric analysis studies showed that the thermal stability of the PP/carbon composites was enhanced from 300 to 370°C with 20 wt% of carbon. At lower angular frequency (0.01 rad/s), the storage modulus (G′) of PP was 0.27 Pa and those of PP with 10 and 20 wt% carbon was 4.06 and 7.25 Pa, respectively. Among the PP/carbon composite prepared, PP with 5 wt% carbon showed the highest tensile strength of 38 MPa, greater than that of neat PP (35 MPa). The tensile modulus was enhanced from 0.9 to 1.2 GPa when the carbon content was increased from 0 to 20 wt%.     

Curing behavior and thermal mechanical properties of cyanate ester blends

Cyanate esters are a class of important thermally resistant polymers. To tailor their processability and thermomechanical properties, a series of cyanate ester blends based on a trifunctional novolac cyanate ester (HF‐5), a difunctional bisphenol E cyanate ester (HF‐9), and a reactive catalyst [2,2′‐diallyl bisphenol A (DBA)] were formulated. The effect of the blend composition on the rheology and curing behavior of these cyanate ester blends and the corresponding thermal and mechanical properties of the cured cyanate ester blends was studied. The results showed that HF‐5 contributed to good mechanical property retention at high temperatures because of its trifunctionality, whereas HF‐9 imparted processability by reducing the viscosity and extending the pot life of the formulated cyanate ester blends at the processing temperature. On the basis of the results, an optimal cyanate ester blend suitable for resin transfer molding was determined: the HF‐5/HF‐9/DBA weight ratio of 80 : 15 : 5 exhibited good processability and thermomechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4284–4290, 2006     

Mechanical and thermal properties of coal gasification fine slag reinforced low density polyethylene composites

Coal gasification fine slag (CGFS) was processed via a grading technique. The CGFS products (CGFS‐S1, CGFS‐S2, CGFS‐S3) with different sizes were obtained. Effects of particle size and unburned carbon on tensile properties of filled low density polyethylene (LDPE) were studied within the CGFS weight fractions ranging from 10 to 50 wt %. The tensile strength was found to increase with decreasing CGFS size, and the tensile properties exhibited good performance, owing to unburned carbon. The tensile strength of the composites increased with increasing CGFS‐S3 weight fraction. The analysis of mathematical model and SEM revealed that the firm improvement of tensile strength resulted from the strong interactions between LDPE polymer chains and CGFS‐S3 particles, and good dispersion of CGFS‐S3 in resin. Thermogravimetric analysis proved obvious reinforcement in thermal‐oxidative stability by incorporation of CGFS‐S3. The degree of crystallinity of LDPE/CGFS‐S3 showed the first increased and then decreased variation tendency. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46203.     

Study on the mechanical and thermal properties of polylactic acid/hydroxyapatite@polydopamine composite nanofibers for tissue engineering

Electrospun nanofibers have attracted tremendous attention because of their similar structure with extracellular matrix. In this work, the polydopamine (PDA) coating layer was first applied to modify hydroxyapatite (HA) nanoparticles and obtain functional HA@PDA nanoparticles. Subsequently, the polylactic acid (PLA)/HA@PDA composite nanofibers were prepared via electrospinning. The hydrophilicity and water absorption of PLA/HA@PDA composite nanofibers were larger than those of PLA and PLA/HA composite nanofibers. The thermal stability, static and dynamic mechanical properties of PLA/HA@PDA composite nanofibers significantly increased because the PDA coating layer on the surface of the HA nanoparticles acted like a glue-like transition layer, which led to an increase in interfacial adhesion between HA@PDA nanoparticles and the PLA matrix. The attachment and viability of mouse embryonic osteoblast cells (MC3T3-E1) cultured on the PLA/HA@PDA composite nanofibers were significantly increased compared with those cultured on the PLA and PLA/HA composite nanofibers. These results suggested that the PLA/HA@PDA composite nanofibers have superior mechanical and biological properties, which makes it potentially useful for tissue engineering scaffolds.     

Study on effects of short glass fiber reinforcement on the mechanical and thermal properties of PC/ABS composites

This article mainly investigated the length distributions of the alkali‐free short glass fibers in specimens and their effect on the mechanical and thermal properties of the composites. The results show that the initial length, addition level and feed way of the fibers have obvious effects on the length distributions of fibers in specimens, and thereby the mechanical and thermal properties of the composites. The main‐direction feed way has an intense shear action on the fibers in specimens. With the increase of the fiber content, the reinforcing effect of fibers on the tensile strength, flexural strength and flexural modulus of the composites is increased, while the impact strength is decreased first and then tends to be stable, and the strength factor (F) of the tensile strength to weld line is significantly reduced. The longer the fiber lengths in specimens are, the more obvious the reinforcing and toughening effects are. To some extent, with the increase of the fiber content, the storage modulus (E′) and loss modulus (E′′) of the specimens are increased, but the loss factor (Tan δ) is reduced. The effect of the fiber initial lengths on the heat‐degradation of composites is smaller than that of the fiber content. Meanwhile, adding fibers can improve the thermal stability of the composites, and this law is also confirmed by the heat deflection temperature (HDT) test. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40697.