Kinetics of solid acid catalyzed 1-octene reactions with TiO2 in sub- and supercritical water

Acid catalyzed reactions of 1-octene on TiO₂ in sub- and supercritical water were investigated (T = 250-450 °C, P = 11-33 MPa). The main products were 2-octene and 2-octanol. Additionally, other liner C₈ alkenes and liner secondary C₈ alcohols were produced as by-products. Through kinetic analysis, acid catalyzed reactions can divide into the reaction catalyzed by Lewis acidic sites on TiO₂ and the reaction catalyzed by protons produced by the dissociation of water molecules. Each type of the reaction is affected by water density or ionic product of water, respectively, therefore, reaction mechanism changes with temperature and pressure. From the contribution of each reaction type, the temperature dependence of cis/trans ratio of produced 2-octene could also be explained.     

Supercritical water gasification of glycerol: Intermediates and kinetics

In this paper, the liquid products from supercritical water gasification (SCWG) of glycerol were analyzed and some intermediates were identified. A simplified reaction pathway for gases production from SCWG of glycerol was proposed. The first quantitative kinetics model for describing the gaseous products (H₂, CO, CH₄ and CO₂) of SCWG of glycerol was developed. The model comprises seven reactions to describe the typical reactions in SCWG, and the reaction rate constant of each reaction was obtained by using the nonlinear least-square fitting method. The reaction rate analysis showed that the main sources of hydrogen yield were glycerol pyrolysis and steam reforming of intermediates, while the hydrogen yield from water–gas shift reaction (WGSR) was very small. The temperature estimated by the kinetics model for completely SCWG of glycerol solution was given. In addition, the sensitivity analysis of rate constant of WGSR was done based on the model.     

Water density effects on methanol oxidation in supercritical water at high pressure up to 100 MPa

Reaction kinetics of methanol oxidation in supercritical water at high pressure condition (420 °C; 34-100 MPa; ρ = 300-660 kg/m³) was investigated. Pseudo-first order rate constant for methanol decomposition increased with increasing water density. Effects of supercritical water on the reaction kinetics were investigated using a detailed chemical kinetics model. Incorporating the effect of diffusion in a reduced model revealed that overall kinetics for SCWO of methanol is not diffusion-limited. Roles of water as a reactant were also investigated. The dependence of sensitivity coefficient for methanol concentration and rate of production of OH radical on water density indicated that a reaction, HO₂ + H₂O = OH + H₂O₂, enhanced the OH radical production and thereby facilitated the decomposition of methanol. It is presumed that concentration of key radicals could be controlled by varying pressure intensively.     

Fast catalytic oxidation of phenol in supercritical water

The catalytic oxidation of phenol in water over a commercial oxidation catalyst, CARULITE 150, was investigated in a fixed bed flow reactor at 250 atm and temperatures from 380°C to 430°C. The phenol and oxygen concentrations at the reactor entrance varied between 0.070 and 1.24 mmol/l, and 9.60 and 39.6 mmol/l, respectively. The reaction conditions produced phenol conversions and selectivities to CO₂ much higher than those produced by non-catalytic oxidation. The kinetics of phenol disappearance and of CO₂ formation were both roughly first-order, and the activation energies were 31 and 47 kcal/mol, respectively. The catalyst did not undergo continuous deactivation during the catalytic oxidation, but rather maintained a high activity even after several days of continuous operation.     

Hydrothermal reforming of bio-diesel plant waste: Products distribution and characterization

A viscous waste derived from a bio-diesel production plant, in the form of crude glycerol, was reacted under subcritical and supercritical water conditions and the product composition determined in relation to process conditions. Preliminary analysis of the original sample showed that the main constituent organic compounds were methanol (20.8 wt.%), glycerol (42.3 wt.%) and fatty acid methyl esters (33.1 wt.%). Uncatalyzed reforming experiments were carried out in a 75 ml Hastelloy-C batch reactor at temperatures between 300 °C and 450 °C and pressures between 8.5 MPa and 31 MPa. Oil/wax constituted more than 62 wt.% of the reactions products. At 300 °C, the main product was a waxy material containing mainly glycerol and fatty acid methyl esters. As the temperature increased to supercritical water conditions, low viscosity oils were produced and all of the glycerol was reacted. The oils contained mainly saturated and unsaturated fatty acid esters as well as their decomposition products. The gaseous products were carbon dioxide, hydrogen and methane and lower concentrations of carbon monoxide and C₂-C₄ hydrocarbons. No char formation was observed. However, during alkaline gasification with sodium hydroxide at 380 °C, the reaction products included a gaseous effluent containing up to 90% by volume of hydrogen, in addition to oil and significant amount of whitish solid residue (soap). Sodium hydroxide influenced the production of hydrogen via water-gas shift by the removal of carbon dioxide as sodium carbonate, but also decreased oil product possibly through saponification.     

Reforming of methanol and glycerol in supercritical water

Reforming of pure glycerol, crude glycerin, and methanol (pure and in the presence of Na₂CO₃) in supercritical water was investigated. Continuous experiments were carried out at temperatures between 450 and 650 °C, residence times between 6 and 173 s, and feed concentrations of 3-20 wt%. For methanol the gas products are mainly H₂, CO₂, and CO. The carbon-to-gas efficiency and the observed activation energy for pure methanol are higher than for methanol with Na₂CO₃. This can be explained by assuming different decomposition mechanisms for pure methanol and methanol with Na₂CO₃. For glycerol, H₂, CO, CO₂, CH₄, and higher hydrocarbons are produced. The carbon-to-gas efficiencies of crude glycerin and pure glycerol are comparable. Overall, 2 of the 3 carbon atoms present in glycerol end up in carbon oxides, while 1 carbon atom becomes C_xH_y. The overall mechanism of glycerol decomposition involves the dehydration of 1 mole of H₂O/mole glycerol. For both, methanol and glycerol at carbon-to-gas efficiencies below 70%, the gas yields (mole/mole feed) and carbon-to-gas efficiency correlate well.     

Phenol oxidation over CuO/Al2O3 in supercritical water

Phenol was oxidized in supercritical water at 380–450°C and 219–300 atm, using CuO/Al₂O₃ as a catalyst in a packed-bed flow reactor. The CuO catalyst has the desired effects of accelerating the phenol disappearance and CO₂ formation rates relative to non-catalytic supercritical water oxidation (SCWO). It also simultaneously reduced the yield of undesired phenol dimers at a given phenol conversion. The rates of phenol disappearance and CO₂ formation are sensitive to the phenol and O₂ concentrations, but insensitive to the water density. A dual-site Langmuir–Hinshelwood–Hougen–Watson rate law used previously for catalytic SCWO of phenol over other transition metal oxides and the Mars–van Krevelen rate law can correlate the catalytic kinetics for phenol disappearance over CuO. The supported CuO catalyst exhibited a higher activity, on a mass of catalyst basis, for phenol disappearance and CO₂ formation than did bulk MnO₂ or bulk TiO₂. The CuO catalyst had the lowest activity, however, when expressed on the basis of fresh catalyst surface area. The CuO catalyst exhibited some initial deactivation, but otherwise maintained its activity throughout 100 h of continuous use. Both Cu and Al were detected in the reactor effluent, however, which indicates the dissolution or erosion of the catalyst at reaction conditions.     

Silica‐Supported Phosphotungstic Acid for Gas Phase Dehydration of Glycerol

Phosphotungstic acid (H₃PW₁₂O₄₀ 6H₂O) was immobilized within a hierarchically structured silica matrix by sol–gel inclusion using polyethylene oxide as a phase separation initiator (one‐pot synthesis). The macropore size of the SiO₂‐HPW composites was controlled by the polymer content. The hierarchically structured catalysts with different HPW loadings were tested against their counterparts with monomodal pore size distribution, applying the dehydration of glycerol as a test reaction. The catalysts with bimodal pore size distribution showed a significantly better long‐term stability. The improved performance was attributed to their balanced acidity, excellent leaching stability, and enhanced mass transfer within the hierarchically structured pore system.     

Use of glycerol as entrainer in the dehydration of bioethanol using extractive batch distillation: Simulation and experimental studies

In this paper the dehydration of bioethanol via extractive batch distillation using glycerol as entrainer is studied. Simulation and experimental tests were carried out in order to use glycerol to produce bioethanol with a composition higher than that of the azeotropic point. The results are compared to those reported using ethylene glycol and ionic liquids as entrainers for the same separation. The simulation and experimental results indicate that it is possible to produce high purity bioethanol that can be used as a fuel oxygenate. Among the entrainers used in the experimental tests, the glycerol presented the best performance in terms of the purity in the distillate. Also, it is important to highlight that glycerol has a lower cost in comparison to ethylene glycol and ionic liquids and that is considered a by-product in the biodiesel production.     

Ketalization of glycerol to solketal in supercritical acetone

In the last few years, the increasing production of biodiesel has led to an overproduction of glycerol, the main byproduct of this industry. This paper reports on the ketalization of glycerol in supercritical acetone to give solketal (4-hydroxymethyl-2,2-dimethyl-1,3-dioxolane), an oxygenated compound useful as chemical and fuel additive for gasoline, diesel and biodiesel. The application of supercritical fluids (SCFs) in the chemical synthesis was explored to carry out reactions to obtain the above cyclic ketal. The experimental results reveal a drastic change in the reaction behavior when the critical condition of acetone is reached (T = 508 K). Below 508 K the reaction rate of solketal production is very low, but above this temperature a rapid increase in the reaction rate is observed. Finally, the reaction rate is stabilized at 533 K and higher temperatures due to the conversion of glycerol to acrolein and polymeric products as side reactions.     

Investigation of different precipitating agents effects on performance of γ-Al2O3 nanocatalysts for methanol dehydration to dimethyl ether

This research includes synthesis of nano-sized γ-Al₂O₃ catalyst for methanol dehydration reaction to produce DME. A co-precipitation method with four precipitants including sodium carbonate, sodium bicarbonate, ammonium carbonate and ammonium bicarbonate was used for this purpose. The catalysts were characterized by XRD, FTIR, NH₃-TPD, SEM, TEM and N₂ adsorption–desorption techniques. In order to investigate the catalyst activity, they were used in the fixed bed micro reactor for methanol dehydration reaction at different operating conditions. Also, a commercial γ-Al₂O₃ nanocatalyst was utilized for comparison purposes. The catalyst prepared by ammonium carbonate showed the highest yield of DME in comparison with other ones.     

Upgrading of bitumen with formic acid in supercritical water

Upgrading of bitumen was examined with formic acid in supercritical water (SCW) from 673 to 753 K and at a water/oil ratio from 0 to 3. Decomposition of bitumen in SCW + HCOOH gave higher conversions of asphaltene and lower coke yields than those of pyrolysis or with only SCW. Decomposition of bitumen was also conducted in SCW + H₂, SCW + CO, toluene and tetralin, which revealed that decomposition of asphaltene was promoted and coke formation was suppressed when using SCW + HCOOH. In SCW + HCOOH, an increase in the water/oil ratio promoted both decomposition of asphaltene and suppression of coke formation. Formic acid in SCW seemed to enhance the conversion of bitumen to lower molecular weight compounds because formic acid seems to produce active species in SCW. The low temperature region (ca. 723 K) was suitable for upgrading bitumen with formic acid in SCW since coke formation was strongly promoted at high temperature (>753 K). A reaction model was proposed and the model predicted that hydrogenation of the asphaltene core was important for the suppression of coke formation.     

Biodiesel production using supercritical methanol/carbon dioxide mixtures in a continuous reactor

Fatty acid methyl esters (biodiesel) were produced by the transesterification of triglycerides with compressed methanol (critical point at 240 °C and 81 bar) in the presence of solid acids as heterogeneous catalyst (SAC-13). Addition of a co-solvent, supercritical carbon dioxide (critical point at 31 °C and 73 bar), increased the rate of the supercritical alcohols transesterification, making it possible to obtain high biodiesel yields at mild temperature conditions. Experiments were carried out in a fixed bed reactor, and reactions were studied at 150-205 °C, mass flow rate 6-24 ml/min at a pressure of 250 bar. The molar ratio of methanol to oil, and catalyst amount were kept constant (9 g). The reaction temperature and space time were investigated to determine the best way for producing biodiesel. The results obtained show that the observed reaction rate is 20 time faster than conventional biodiesel production processes. The temperature of 200 °C with a reaction time of 2 min were found to be optimal for the maximum (88%) conversion to methyl ester and the free glycerol content was found below the specification limits.     

Alumina-aluminum borates as solid acid catalysts

A series of alumina-aluminum borate (AAB) catalysts with various Al/B ratios were prepared with the coprecipitation method. The surface acidic properties of these catalysts were examined by temperature-programmed-desorption (TPD) of ammonia and the dehydration reaction of isopropanol. The dehydration reaction was carried out in a continuousflow microreactor at 160 °C under atmospheric pressure. The results of TPD of ammonia indicated that the surface acidity of AAB is medium-strong. The acidic strengths are approximately the same for all the samples. However, the acid concentration is increased with increasing the boron content of the catalyst. The dehydration activities of these catalysts are increased with increasing the boron contents of the samples. The results indicated that the addition of boron even in a small amount could significantly enhance the acidities of the catalysts.