E‐Glass/DGEBA/m‐PDA single fiber composites: The effect of strain rate on interfacial shear strength measurements

Precise measurements of fiber break regions have been made during the single fiber fragmentation test (SFFT) procedure on E‐glass/diglycidyl ether of bisphenol‐A (DGEBA)/meta‐phenylenediamine (m‐PDA) test specimens. From these measurements, the location and size of each fiber fragment was determined, and the resulting information was used to construct fragmentation maps of the tested fiber. By comparing these maps, the fragmentation process supports random fragmentation along the length of the fiber. Since the interfacial shear strength (IFSS) or the interfacial shear stress transfer coefficient (I‐STC) is obtained from the fragment length data at the end of the test (saturation), frequency histograms of the fragment length data were constructed to determine the repeatability of the fragmentation process. Since the SFFT is performed by sequential step‐strains of the test specimen, test protocols were developed by controlling the step size of each strain increment and the time between each step‐strain (dwell time). For the testing protocols used in this research, the E‐glass/DGEBA/m‐PDA frequency histograms of the fragment lengths were found to be generally repeatable. However, when the effective strain rate of the test was altered by changing the dwell time between strain increments, the fragment distribution at saturation of the E‐glass/DGEBA/m‐PDA SFFT specimens changed. The direction of the change was found to be inconsistent with the effect one might expect when only the nonlinear viscoelastic behavior of the matrix is considered. However, the magnitude of the change observed in the E‐glass/DGEBA/m‐PDA SFFT specimens is not universal. Fragmentation data obtained on E‐glass/polyisocyanurate SFFT specimens revealed a much smaller change in fragment length distributions with the same change in testing protocols. Consistent with the results obtained on the E‐glass/DGEBA/m‐PDA, fiber fragmentation occurs when the polyisocyanurate matrix exhibits nonlinear viscoelastic behavior. The implication of these results for interfacial shear strength measurements is discussed.     

Effect of reactive compatibilization on the interfacial slip in nylon‐6/EPR blends

The viscosity of uncompatibilized polymer blends often shows a negative deviation from a log‐additivity rule at shear rates relevant to processing. This deviation has been attributed to interfacial slip, which is related to the loss of entanglements at the interface. In this work interfacial slip and the effect of reactive compatibilization on this phenomenon are studied in blends consisting of ethylene‐propylene rubber and nylon‐6. The viscosity and morphology of blends with various compositions and compatibilizer content are investigated systematically. The results indicate that interfacial slip can indeed be important in uncompatibilized systems whereas it is suppressed in compatibilized blends. This is further supported by a study of the viscosity of multilayer structures. Both the effect of reactive compatibilization and of the number of layers on the rheology are studied. Again it is demonstrated that reactive compatibilization suppresses interfacial slip.     

Natural abundance 15n solid‐state nmr study of nylon‐6 in blends

Natural abundance solid‐state nuclear magnetic resonance spectroscopy (NMR) of nitrogen‐15 (¹⁵N) was applied to investigate the films of nylon‐6 and their blends with poly(propylene oxide) (PPO). The NMR ¹⁵N results allowed us to identify the crystalline forms present in these blends and also confirmed the previous NMR results obtained by ¹³C‐NMR study. From all NMR data the antiplasticization phenomena and plasticization effects caused by PPO content, in the blends were characterized. The polyoxide action is a function of its proportion. However, because the samples were prepared by solution casting, the residual solvent action cannot be ignored. The ¹⁵N chemical shift changes were influenced by both PPO and residual solvent. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3872–3875, 2003     

Effect of temperature and strain rate on the tensile deformation of polyamide 6

The effects of the draw temperature and the strain rate on the tensile deformation of polyamide 6 (PA6) were investigated using three PA6 samples with different initial shapes and physical dimensions. It is observed that the special double yielding phenomenon is indeed present in PA6, provided that certain temperature and strain rate are given, as well as the appropriate initial structure. The results also show that the dependence of the first yield stress on temperature is nearly linear while on strain-rate is logarithmic. The temperature and strain-rate sensitivity change at the draw temperature in the vicinity of the glass transition temperature of PA6. The double yielding of PA6 is not only the combination of two thermally activated rate processes depending on temperature and strain rate, but also associated with the initial structure of samples. The yielding manner for PA6 seems to be determined by the synergetic effect of both the deformation of amorphous and crystalline phases. Thus some special structure involving the crystalline and amorphous phases should come into being in PA6 exhibiting double yielding. Especially the important role of inter- and intra-link should be taken into account. The theory of partial melting-recrystallization cannot account fully for the double yielding of PA6.     

The influence of interphase on nylon‐6/nano‐SiO2 composite materials obtained from in situ polymerization

Three commercially available silane, titanate and aluminate based coupling agents were used to pretreat nano‐SiO₂ for the preparation of nylon‐6/nano–SiO₂ composites via in situ polymerization. The interphases formed in different composite systems and their influence on material properties were investigated. Results indicated that the interfacial interactions differed between composite systems, whereas rigidity and toughness of composites were all improved by addition of pretreated silicas at an optimal content of 4.3 wt%. The presence of pretreated silicas did not have a distinct influence in the non‐isothermal crystallization behaviour of the nylon matrix. The composites containing pretreated silicas had slightly higher dynamic viscosities and superior storage moduli at high frequency, compared with neat nylon‐6. Copyright © 2003 Society of Chemical Industry     

Physical–mechanical properties and morphological study on nylon‐6 recycling by injection molding

The effect of the multiple recycling of nylon‐6 by injection molding on its physical–mechanical properties and morphology was studied after each cycle of injection. These studies were made in order to know how many times it is possible to recycle the nylon‐6 without significant loss of the physical–mechanical properties. Optical and electronic microscopy were used to evaluated the morphology. Molecular weight changes were determinated by gel permeation chromatography (GPC). The nylon‐6 was recycled 10 times, until the eighth cycle the properties of the material did not suffered any change. Changes of 10–15% in the properties between nylon‐6 with 10 cycles of injection and virgin material were observed. An exception was the percentage of elongation that decreased 70% gradually until in the tenth cycle of injection. The results from GPC show that the molecular weight of nylon‐6 increased with recycling (M_w = 17% and M_n = 14%). With the reprocess was also observed the presence of gels. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 851–858, 2000     

Effect of fillers and plasticizers on the performance of novel heat and oil‐resistant thermoplastic elastomers from nylon‐6 and acrylate rubber blends

The effects of various fillers (SRF black, silica, and clay) and plasticizers (dibutyl phthalate and dioctyl phthalate) on the mechanical, dynamic mechanical, and rheological properties and on the heat and oil resistance of the thermoplastic elastomeric reactive blends of nylon‐6 and acrylate rubber (ACM) were investigated. The mixing torque behavior of the blends in Brabender Plasticorder shows reduced extent of interaction between the two component polymers in the presence of both fillers and plasticizers. Silica‐filled blends show the highest viscosity increment due to the possibility of reaction between its surface silanol groups and the reactive epoxy groups present in the ACM chain during melt‐blending operation. Though the addition of fillers reduces the processability of the blends, it improves the extensibility as well as the tension set properties of the blends. The mechanical integrity and the damping characteristics of the blends are also improved with the addition of fillers; the latter is evidenced from the dynamic mechanical thermal analysis of the blends. The tensile strength and hardness of the filled blends remain practically unchanged after ageing at 175°C for 72 h and, also, the oil swell does not change appreciably with the addition of fillers. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1490–1501, 1999     

Ternary reactive blends of nylon‐6 matrix with dispersed rigid brittle polymer and elastomer

Except by elastomers, the toughness of nylon‐6 (N‐6) can be improved by the addition of rigid poly(styrene‐co‐maleic anhydride) (SMA). In this case, strength and stiffness are also enhanced. Combination of SMA with maleated ethylene‐propylene rubber or styrene‐ethene/butene‐styrene with a total content below 15% gives a ternary blend having a toughness level close to elastomer toughening, whereas the strength and stiffness reached at least the Nylon‐6 values. An explanation is a synergistic combination of both elastomer and rigid polymer toughening mechanisms. An opposite effect on mechanical behavior was found with high contents of both additives. Except for worsened strength and stiffness, in some cases, a higher elastomer content even did not enhance the toughness. This effect can be explained by too fine phase structure found, causing the matrix ligament dimension to be below its minimum critical value. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1404–1411, 1999     

The effect of strain rate on the deformation and relaxation behavior of 6/6 nylon at room temperature

The influence of strain rate changes in the range from 10^?3 to 10^?6 1/s on the zero-to-tension loading and unloading behavior as well as short term relaxation properties is investigated using cylindrical specimens of circular cross section. A clip-on extensometer measures and controls the axial strain in an MTS servohydraulic, computer-controlled mechanical testing machine. Strains do not exceed twenty percent and all deformation is macroscopically homogeneous. An increase in strain rate causes an increase in stress level. Surprisingly, the total stress drop in a 20 min relaxation period increases with prior strain rate. When the relaxation test is started in the inelastic region with low tangent modulus the total stress drop is nearly independent of the stress and strain at which relaxation commences. Unloading to zero load is not linear but curved and the strain recovery at zero stress is significant. It occurs at an ever decreasing rate and does not exceed three percent in a 12 h period. Like the relaxation behavior the recovery rate increases with prior strain rate. Repeated relaxation periods during zero-to-tension cycling can show a stress magnitude decrease during loading but a stress magnitude increase during unloading. The results suggest that a unified model with an overstress dependence of the inelastic rate of deformation could be useful in modeling.     

Preparation of the composite consisting of nano‐sized gold particles and nylon‐11 oligomer

Nylon‐11 oligomer was utilized as a matrix to prepare a composite containing nano‐sized gold particles. Nylon‐11 oligomer was prepared by a thermal degradation of a commercial nylon‐11 in vacuum. Weight‐average molecular weight of the oligomer was in a range from 500 to 800. Nylon‐11 oligomer was formed into a film, and then gold was vapor‐deposited onto the oligomer film. The gold‐colored oligomer film turned a transparent red after a heat treatment at 120°C. Transmission electron microscopy showed an isolated distribution of nano‐sized gold particles in the red film of the oligomer. The gold particles were stable in the oligomer for more than a year, and they were dissolved in CH₂Cl₂ to produce a stable colloidal solution. These results suggest that the gold particles were not only dispersed in the oligomer film, but they were stabilized by the nylon‐11 oligomer to form a composite. IR spectrum of the composite showed that N H groups of the nylon‐11 oligomer were responsible for the interaction between the gold particles and the oligomer. Pulse ¹H‐NMR measurement suggested that an active molecular motion of the nylon‐11 oligomer caused the dispersion of the gold particles. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1654–1661, 1999     

Sealing glass‐ceramics with near‐linear thermal strain,part III: Stress modeling of strain and strain rate matched glass‐ceramic to metal seals

Thermal mechanical stresses of glass‐ceramic to stainless steel (GCtSS) seals are analyzed using finite element modeling over a temperature cycle from a set temperature (T_set) 500°C to ?55°C, and then back to 600°C. Two glass‐ceramics having an identical coefficient of thermal expansion (CTE) at ~16 ppm/°C but very different linearity of thermal strains, designated as near‐linear NL16 and step‐like SL16, were formed from the same parent glass using different crystallization processes. Stress modeling reveals much higher plastic strain in the stainless steel using SL16 glass‐ceramic when the GCtSS seal cools from T_set. Upon heating tensile stresses start to develop at the GC‐SS interface before the temperature reaches T_set. On the other hand, the much lower plastic deformation in stainless steel accumulated during cooling using NL16 glass‐ceramic allows for radially compressive stress at the GC‐SS interface to remain present when the seal is heated back to T_set. The qualitative stress comparison suggests that with a better match of thermal strain rate to that of stainless steel, the NL16 glass‐ceramic not only improves the hermeticity of the GCtSS seals, but would also improve the reliability of the seals exposed to high‐temperature and/or high‐pressure abnormal environments.     

Effect of strain rate and temperature on the performance of epoxy mortar

The behavior of epoxy mortar was studied under various curing conditions, temperature and strain rate. The effect of aggregate size and distribution on the mechanical properties of epoxy mortar was also studied. Epoxy mortar with a uniform fine sand was cured at various temperatures to determine the optimum curing condition. The strain rate was varied between 0.01 to 6 percent strain per minute and the testing temperature between 22°C and 80°C. The strength, modulus, and compressive strain-strain relationship of polymer mortar are influenced by the curing method, testing temperature, and strain rate to varying degrees. The influence of test variables on the mechanical properties of epoxy mortar are quantified. Compared to the uniformly graded fine aggregate fillers the gap-graded aggregates produced polymer mortar with better mechanical properties. The compressive modulus and splitting tensile strength of epoxy mortar are related to their compressive strength. A new nonlinear constitutive model is proposed to predict the complete compressive stress-strain behavior of epoxy mortar. The constitutive relationship parameters are also related to the testing temperature and logarithmic strain rate.     

Optimal distribution of temperature driving forces in low‐temperature heat transfer

A fairly extensive review of research on optimal distribution of driving forces in heat‐transfer processes is provided. Four different guidelines for specifying the temperature profiles in heat exchangers have been compared. Not surprisingly, the irreversibilities due to heat transfer in a heat exchanger of given size were found to be minimized when the temperature difference is proportional to the absolute temperature. Comparing a design with an optimal temperature profile and a design with a uniform temperature difference throughout the heat exchanger, sensitivity analyses illustrated that savings in irreversibilities increase with decreasing temperature level and increasing temperature span for the cooling load. Heat exchanger size was found to be of negligible importance. The results indicated that optimal utilization of heat exchanger area is of little importance for processes operating above ambient temperature, while significant savings can be obtained by optimal distribution of temperature driving forces in processes below ambient temperature. © 2015 American Institute of Chemical Engineers AIChE J, 61: 2447–2455, 2015     

Essential work of fracture (EWF) analysis for short glass fiber reinforced and rubber toughened nylon‐6

The effect of fiber content on the fracture toughness of short glass fiber reinforced and rubber toughened nylon‐6 has been investigated using the essential work of fracture (EWF) analysis under both quasi‐static and impact rates of loading. Under quasi‐static loading rate, matrix plastic deformation played a major role. Addition of 10 wt% of short glass fibers into a rubber toughened nylon‐6 matrix improved the fracture toughness substantially. This is due to the synergistic effect that comes from matrix yielding and fiber related energy absorption such as fiber debonding, fiber pull‐out and fiber fracture. With further increasing the glass fiber content, up to 20 and 30 wt%, even though plastic deformation could still take place on the fracture surfaces, the depth of the fracture process zones was much smaller when compared with the system with 10 wt% of glass fibers. The reduction in fracture process zone caused the reduction in fracture toughness. Under impact loading rate, the unreinforced blend still fractured in a ductile manner with gross yielding in the inner fracture process zone and the outer plastic zone. The unrein‐forced blend therefore possesseed higher fracture toughness. For the fiber reinforced blends, the matrix fractured in brittle manner and so fracture toughness of the reinforced blends decreased dramatically. The impact fracture toughness increased slightly after incorporation of a higher weight percentage of glass fibers.     

Effects of carboxylic additives on the polymerization characteristics of nylon‐6 reactors with diffusional water removal

The effects of carboxylic acid on the polymerization characteristics of nylon‐6 were investigated in reactor models that consist of a continuous‐flow stirred tank reactor (CSTR) and a tubular reactor with a diffusional water‐removal system, which are connected in series. Mathematical models for the CSTR and the tubular reactor were established and solved by numerical methods. In the CSTR, with an increase of the feed acetic acid content, the monomer conversion, and the molecular weights are increased. In the tubular reactor, the acid behaves like a catalyst and a modifier at the same time in the polymerization of nylon 6. The effects of the feed acetic acid content and the diffusional water removal on the zeroth, first, and second moments and the polydispersity index of the polymer were investigated. The polydispersity index is greatly affected by the feed content of carboxylic acid in the CSTR, but it finally approaches to values of ～ 2 in the tubular reactor. The diffusional water removal is found to have little effect on the polydispersity index of the polymer. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1226–1237, 2001     

Effects of temperature and strain rate on the tensile behavior of unfilled and talc‐filled polypropylene. Part I: Experiments

The tensile behavior of unfilled and 40 w% talc‐filled polypropylene has been determined at four different temperatures (21.5, 50, 75 and 100°C) and three different strain rates (0.05, 0.5 and 5 min^?1). Experimental results showed that both unfilled and talc‐filled polypropylenes were sensitive to strain rate and temperature. Stressstrain curves of both materials were nonlinear even at relatively low strains. The addition of talc to polypropylene increased the elastic modulus, but the yield strength and yield strain were reduced. The temperature and strain rate sensitivities of these materials were also different. An energy‐activated, rate sensitive Eyring equation was used to predict the yield strength of both materials. It is shown that both activation volume and activation of energy increased with the addition of talc in polypropylene.     

Effect of strain rate and temperature on stress-strain properties of EVA-LDPE blends and the mechanism of strain hardening

Stress-strain behaviour of different blends of poly(ethylene-co-vinyl acetate) (EVA) (28 wt.-% VA content) and low density polyethylene (LDPE) is studied under various strain rates and temperatures. It is found that stress-strain plots of such semicrystalline polymer blends consist of three parts, namely, elastic or Hookeian region, region of chain slippage and region of strain hardening. Decrease in strain rate has an increasing effect on the strain hardening region. Increase in measurement temperature adversely affects the whole stress-strain plot. It is apparent from the study that at an elevated temperature the process of strain hardening is dependent on the crystalline melting point of the major component in the blend. The X-ray and DSC studies reveal that the process of strain hardening is mainly due to a change in internal order of crystallites in LDPE and LDPE-rich blends, whereas in EVA and EVA-rich blends it is due to induced crystallization in the amorphous phase.     

Tuning the Interfacial Reaction Between Bismuth‐Containing Sealing Glasses and Cr‐Containing Interconnect: Effect of ZnO

The interfacial reaction between sealing glasses and Cr‐containing interconnect presents a challenge for the development of solid oxide fuel cell (SOFC). In this work, we report that the interfacial reaction between bismuth‐containing sealing glasses and Cr‐containing interconnect can be tailored by ZnO dopant. The addition of ZnO contributes to a more open glass structure, resulting in the facilitated diffusion of ions in glass and thus the increase in the interfacial reaction. On the other hand, the further increase in ZnO content enhances the Bi³⁺→Bi⁵⁺ transition in glasses and reduces the redox interfacial reaction by consuming the oxygen available at the glass/metal interface. In addition, good joining can be observed at the sealing interface between ZnO‐containing glass‐ceramics and Crofer 22 APU, held in air at 700°C for 1400 h. Moreover, the glass‐ceramics show considerable electrical stability in oxidizing and reducing atmospheres. The reported results support the suitability of prepared glass‐ceramics as sealing materials for SOFC applications.