Inherent flammability parameters—Room corner test application

It has been hypothesized that four parameters are solely responsible for a material's performance in a flammability scenario. This excludes effects of material physical integrity, i.e. melting, delamination, etc. They are (1) the critical heat flux below which piloted ignition cannot occur (CHF), (2) the ratio of heat of combustion to heat of gasification (HRP), (3) the thermal response parameter related to the thermal inertia and the ignition temperature (TRP), and (4) the available energy per unit area (AEP). The fire scenario controls the process by its initial heat flux and region of ignition. The hypothesis is applied to 54 tests of the ISO Room Corner Test to assess its validity. It is shown that these four parameters give good correlations in predicting the time to flashover and whether it occurs. In principle, different correlations could be developed for other scenarios of tests and fire configurations. Copyright © 2009 John Wiley & Sons, Ltd.     

Rate of heat release and ignitability indices for surface linings

Dimensional analysis is applied to one form of fire growth in a compartment to derive two indices for the classification of linings, an ignitability index and a rate of heat release index, that can be combined into a fire growth parameter, which here is made proportional to the time to flashover in the internationally standardized Room/Corner Test. The ignitability index is the inverse of the time to ignition. The rate of heat release index is obtained by integrating the rate of heat release in time, weighted in such a way that the values of rate of heat release immediately after ignition are of higher importance than those at later times. Both indices are determined from test results of the Cone Calorimeter.     

Empirical prediction of smoke production in the ISO Room Corner Fire Test by use of ISO Cone Calorimeter Fire Test data

The combustion conditions in the ISO Room Corner Fire Test make it possible to predict full scale smoke production by use of prediction models and bench scale fire test data procured by the ISO Cone Calorimeter Fire Test. The full scale smoke production is governed by the type of material burning only if the rate of heat release is less than 400–600 kW. For higher rates of heat release, the smoke production is more governed by the combustion conditions. The influence of the combustion conditions on the full scale smoke production reduces the possibilities of smoke prediction to materials causing flashover within 10 min in the ISO Room Corner Fire Test. The smoke to heat ratio S_Q (m²MJ) was used to compare smoke production between the scales. In general, the comparison revealed that the smoke yield was significantly less in full scale than in bench scale, especially for the plastics. Plastics do yield more smoke than wood based materials in both scales, but the differences in full scale are not as extreme as indicated by the bench scale smoke data. No simple correlations between the scales seem to exist. Multiple regression studies on empirical smoke prediction models show that bench scale fire parameters can be used to predict full scale fire performance. A quite accurate empirical smoke prediction model is presented for the group of materials which caused flashover within 10 min. The model predicts the full scale rate of smoke production at a rate of heat release of 400 kW. The presented results might be used to assess the fire safety hazard of visible smoke, but benchmarks of smoke hazard do not seem to exist. Thus further studies and agreement on safety levels and principles are needed for general visibility analysis concerning fire safety engineering purposes. Copyright © 1999 John Wiley & Sons, Ltd.     

Emulation of condensed fuel flames with gaseous fuels supplied through a porous copper calorimeter

The burning rate emulator (BRE) is a burner that emulates condensed fuel flames using gaseous fuel/inert mixtures by matching four properties: the heat of combustion; the heat of gasification; the laminar smoke point; and the surface temperature. Matching the heat of gasification requires measuring the burner heat flux, for which the BRE has embedded heat flux gauges and a copper top-plate calorimeter. Seven condensed fuels were emulated: acetone, ethanol, methanol, polyethylene, polymethylmethacrylate, polypropylene, and polystyrene. The gaseous fuels were methane, ethylene, and propylene, diluted with nitrogen. Emulation data and flame images are shown to demonstrate emulation accuracy. A new method of emulation is developed that shifts the focus on which properties are prioritized and yields ~15% improvement in flame height. Calibration and use of the calorimeter are shown to have improved accuracy (within 5%) which provides confidence in the results.     

A methodology for predicting and comparing the full‐scale fire performance of similar materials based on small‐scale testing

Reconstructive fire testing is an important tool used by fire investigators to determine the cause, origin, and progression of a particular fire. Accurate reconstruction of the fire requires the laboratory structure to be outfitted with materials that, in terms of contribution to fire growth, perform similarly to the original materials found at the fire scene. Therefore, a procedure was developed to enable fire investigators to select these replacement materials on the basis of a quantitative assessment of their relative fire performance. This procedure consists of gram‐scale and/or milligram‐scale standard testing accompanied by inverse numerical modeling of these tests, which is used to obtain relevant material properties. A numerical model composed of a detailed pyrolysis submodel and empirical flame heat feedback submodels, which were developed in this study, is subsequently employed to simulate the early stages of the Room Corner Test, which was selected to represent full‐scale material performance. The results of these simulations demonstrate that this procedure can successfully differentiate between fire growth propensities of several commercially available medium density fiberboards.     

Influence of Ignition Sources on Heat Release Rate in the Furniture Calorimeter

When measuring the production rates of heat and smoke of upholstered furniture the ignition source must not influence the test results. In this paper variations in the strength, application time and geometry of the ignition burner used in the furniture calorimeter are studied. Results from replicate furniture calorimeter chair test show that the burning behaviour is almost independent of the burner intensity in the applied regime. Tests on six different furniture items were performed in the furniture calorimeter. The test objects were exposed to three intensity levels of ignition source. The sources were: a large propane burner giving 30 kW during 120 s and a smaller propane burner used at two levels of heat output, 1.7 and 5.8 kW during 90 s. The results showed that the burning behaviour of the furniture was very similar regardless of which burner was used. This was especially evident when the time regime between 50 and 400 kW was studied. The length of this period is a measurement on how quick untenable conditions are developing in a single, well-ventilated compartment.     

Material properties and fire test results

Five material properties commonly used to describe the fire behavior of solids were evaluated as sole explanatory variables for four small‐scale fire tests with pass/fail outcomes by using a physically based probabilistic (phlogistic) burning model. The phlogistic model describes the likelihood of passing vertical Bunsen burner tests and a regulatory heat release rate test reasonably well over a wide range of material properties, as deduced from the correlation coefficient and mean deviation of the predicted and measured values. Of the thermal, combustion, and fire properties examined, the best predictors of the likelihood of passing the fire tests of this study were the heat of combustion of the sample, the heat release capacity, and the heat release parameter. The relative merits and drawbacks of qualitative (threshold) and quantitative (probabilistic) approaches to predicting fire test results using thermal and combustion properties are discussed. Published 2013. This article is a U.S. Government work and is in the public domain in the USA.     

Experimental study of the burner for FAA fire test: NexGen burner

The NexGen (Sonic) burner is the new burner developed by the Federal Aviation Administration, FAA, to replace old oil burners used for the required fire certification tests on power plant‐related materials, as it provides the capability to control both air and fuel flow rates. During a fire test, the burner is supposed to simulate a certain fire condition, so the flame properties should be robust and repeatable. The NexGen burner can achieve this due to the precise fuel and air controls. However, the current calibration criterion (ISO2685:1998 and AC20‐135) may not be good enough to ensure consistent flame properties. In the presented work, the sensitivity of the burner performance to air and fuel flow rate, as measured by the temperature and heat flux for calibration purposes, was studied. Additionally, the influence of the turbulator and the thermocouple size used for flame calibration was also studied. The impact of varying fuel/air ratio and thermocouple sizes was studied by conducting fire tests on aluminum samples, to show the inadequacies in the current calibration standards.     

磷酸酯与纳米蒙脱土协同阻燃PC/ABS合金的研究

研究了多芳基磷酸酯PX220与纳米蒙脱土复配阻燃剂对聚碳酸酯(PC)/丙烯腈-丁二烯-苯乙烯(ABS)合金的阻燃性能、热失重行为、力学性能及热变形温度的影响;并采用锥形量热仪对合金材料的燃烧性能进行测定。结果表明:PX220添加量为10份,纳米蒙脱土添加量2份时,PC/ABS合金的极限氧指数达到29%,燃烧性能达到UL 94V-0级。锥形量热仪分析结果表明:复配阻燃PC/ABS合金的热释放速率峰值、平均热释放速率、总释放热、平均有效燃烧热和平均质量损失速率都大幅下降,说明PX220与纳米蒙脱土具有非常好的协同阻燃作用。     

Smoke data from the Cone Calorimeter for comparison with the room fire test

Smoke production in the full–scale room fire test ISO 9705 (Commonly referred to as the Room Corner Test) and in the Cone Calorimeter ISO 5660 has been analysed for three sets of building products comprising a total of 28 products. The smoke production may be critical for the fire classification of surface products since some products produce large amounts of smoke in the room fire test even if they do not reach flashover within 20 min. Several smoke parameters in the Cone Calorimeter and the room fire test have been analysed. Good correlations have been obtained when the products are divided into two groups: products with more than 10 min to flashover in the room fire test and those with less than 10 min. These two time categories correspond to the two heat output levels in the room fire test: 100 kW for the first 10 min and then 300 kW up to 20 min. For products with more than 10 min to flashover the average rate of smoke production and the total smoke production seem to be useful parameters for predictions of smoke release in the room fire test. Both parameters have good correlations between data from the Cone Calorimeter and the room fire test. For products with less than 10 min to flashover no parameter seems to give useful predictions. For all products evaluated together, the correlations are not so good, but the same regression lines as for products with more than 10 min might be used as a first rough estimate. In this case the total smoke production in the Cone Calorimeter could be used to estimate the total smoke production in the room fire test for different building products, independent of their estimated time to flashover. It is suggested that the average rate of smoke production and the total smoke production from the Cone Calorimeter is reported in addition to the mass-based specific extinction area. This will be helpful in predicting smoke release in the room fire test and will also make the data on smoke release analogous to those on heat release.     

Comparison of cone and OSU calorimetric techniques to assess the flammability behaviour of fabrics used for aircraft interiors

Two test methods for measuring the heat release rate, HRR have been compared on fabric composites used for aircraft interior materials as side‐wall panels. These methods are based on the principles of direct measurement of the convective and radiant heat by thermopiles using an Ohio State University (OSU) calorimeter, and oxygen consumption using a cone calorimeter. It has been observed when tested by standard procedures, cone results at 35 kW/m² incident heat flux do not correlate with OSU results at the same heat flux. This is because in the cone calorimeter, the sample is mounted horizontally whereas the OSU calorimetric method requires vertical sampling with exposure to a vertical radiant panel. A further difference between the two techniques is the ignition source—in the cone it is spark ignition, whereas in the OSU it is flame ignition; hence, samples in the OSU calorimeter ignite more easily compared to those in the cone under the same incident heat fluxes. However, in this paper we demonstrate that cone calorimetric exposure at 50 kW/m² heat flux gives similar peak heat release results as the 35 kW/m² heat flux of OSU calorimeter, but significantly different average and total heat release values over a 2 min period. The performance differences associated with these two techniques are also discussed. Moreover, the effects of structure, i.e. type of fibres used in warp/weft direction and design of fabric are also analysed with respect to heat release behaviour and their correlation discussed. Copyright © 2005 John Wiley & Sons, Ltd.     

An exercise in obtaining flame radiation fraction from the cone calorimeter

The radiant fraction of the heat of combustion emitted by flames of burning fuels is an important quantity needed to predict the thermal radiation from pool fires to remote targets and as a local flame parameter in CFD models. Although there are data for radiant fraction of gas flames, there are little data for this parameter for burning solid materials. The sole source of these data is Archie Tewarson, who used the FMGlobal Fire Propagation Apparatus to compute the radiant fraction of the heat of combustion from energy losses associated with enthalpy flow and duct heat losses. This paper describes a similar approach to obtain the radiant fraction of the heat from flames of burning solids using the cone calorimeter. In the present work, the cone calorimeter is calibrated using a Meeker burner with a premixed methane/air flame that is small and blue and has minimum flame radiation. A heat loss correction factor due to thermal conductance from the duct to the ambient air is determined from the calibration by measuring the temperature of the combustion stream in the duct at the gas sampling location. That factor was found to be 13 ± 2 W/K by calibration compared with a theoretical estimate of 9.3 W/K. The effect of the heat capacity of the duct walls is accounted for by de‐convoluting the duct temperature history. The necessary measurements to compute the radiant fraction then become the heat release rate by oxygen consumption, the mass flow rate in the duct, and the gas temperature in the duct at the sampling location. Results were obtained for 15 polymers, eight of which could be compared with data for nominally similar materials obtained by Tewarson. In addition, results are found to be in good agreement with a correlation by Tewarson in terms of combustion efficiency. Copyright © 2016 John Wiley & Sons, Ltd.     

Prediction of heat release in the single burning item test

This paper presents a modification of an existing mathematical model that uses cone calorimeter test results to predict heat release rate in the single burning item (SBI) test. A method for classification of cases based on multivariate statistical analysis is incorporated in the modified model. This makes it possible to determine the development of the heat release curve in the SBI test with better precision than the original version was able to. The model has been applied to 100 cases of cone calorimeter test results from 33 different products. For most of the products the predicted shape and level of the heat release curves are close to measurements in the SBI test. Using the predicted heat release results as input to calculation of FIGRA_0.2MJ and THR_600s within the new European system for reaction‐to‐fire classification, we were able to predict membership of the correct class in 90% of the analysed cases. Copyright © 2002 John Wiley & Sons, Ltd.     

Combustion behaviour of polyurethane flexible foams under Cone Calorimetry test conditions

The first part of this study focuses on the effect of cone calorimeter test variables on polyurethane flexible foam properties such as ignitability, heat release rate, effective heat of combustion and mass loss. Three of the main commercial foam types were used, i.e. conventional slabstock foams, high-resilience slabstock foams and all-MDI (methylene diphenyldiisocyanate) moulded foams. A decrease in heat flux (down to 40%) with increasing distance from the conical heater was measured. As a consequence, results were found to depend to a large extent on the thickness and the melting behaviour of the foam samples. To achieve a sufficiently constant and uniform heat flux exposure, sample thickness had to be limited to 25 mm. In addition, repeatability was found to be good under various conditions, with percentage standard deviations for effective heat of combustion, peak rate of heat release and mass loss below 10%. Levels of radiant flux above 25 kW m^?2 were found to be very severe to test flexible polyurethane foams. Under such conditions, foams that show large differences in combustion performance in small-scale flammability tests performed almost identically in the cone calorimeter. In the second part of this study the effects of foam variables, such as foam type, density and melamine content, are defined. These effects were clearly pronounced at radiant flux levels of 15–25 kWm^?2. Density was found to be the key variable in controlling ignition resistance. In addition, high-resilience slabstock foams and all-MDI moulded foams performed better than conventional slabstock foams of the same density. Melamine addition resulted in a delay of ignition for all three foam types and an incomplete combustion, decreased heat release and effective heat of combustion in HR-slabstock and all MDI moulded foams. However, melamine is not effective as a heat sink in conventional slabstock foams. The different performance of the foam types under study can be explained by a different melting behaviour.     

Pore-level numerical simulation of methane-air combustion in a simplified two-layer porous burner

A simplified two-dimensional model of two-layer porous burner based on pore level is developed.The heat transfer of solid phase in porous burner is seen as the synergistic effects of conduction through con-necting bridges and surface radiation between the solid particles in the model.A numerical simulation study on the characteristics of flow,combustion and heat transfer in the two-layer porous burner is car-ried out using the pore level model,and the effects of the control parameters such as the inlet velocity and solid thermal conductivity on thermal non-equilibrium are investigated.The results show that the flame structure is highly two-dimensional based on pore level.Obvious thermal non-equilibrium in the burner for the two phases and solid phase are observed,the largest temperature difference between the gas and solid phases is observed in combustion zone,while the temperature difference inside the solid particles is largest near the flame front.The results also reveal that thermal non-equilibrium of por-ous burner is much affected by the inlet velocity and solid thermal conductivity.     

Experimental and numerical study of burning behaviors of flaxboard with intumescent coating and nanoparticles in the cone calorimeter and single burning item tests

This paper presents an experimental and numerical investigation of the effects of intumescent coating and nanoparticles on the burning behaviors of flaxboard. Virgin flaxboard samples and those coated with intumescent coatings (with/without nanoparticles) were tested in the cone calorimeter and single burning item (SBI) test. Experimental results show a significant increase in the time to ignition and also a reduction in the heat release rate by the intumescent coatings. In order to explain quantitatively and predict the effects of the intumescent coating, a global fractional factor (the ratio of the heat flux at the interface of the intumescent surface and the char layer of flaxboard to the surface heat flux when there is no intumescent coating layer) was introduced based on analytical solutions for charring materials. The fractional factor for the intumescent coatings was found by comparing predictions to the experimental data in the cone calorimeter test and, subsequently, was incorporated in an upward flame spread model, along with the ignition and thermal properties deduced from the ignition tests, to predict the burning rates in the SBI tests. Copyright © 2011 John Wiley & Sons, Ltd.     

Full-scale/Bench-Scale correlations of wall and ceiling linings

A complete testing and classification system requires both small- and large-scale test methods. In this article such a system in outlined employing the Cone Calorimeter and the Room/corner Test for testing on a small and a large scale, respectively. Translation models are also described allowing the Room/corner test to be predicted by Cone Calorimeter results only. A proposal for a classification system for wall and ceiling linings is also given together with actual and predicted test results.     

Effects of retainer frame,irradiance level and specimen thickness on cone calorimeter test results

The effects of retainer frame use, irradiance level and specimen thickness were studied as the second phase work of a round robin project on the cone calorimeter. The project was conducted in support of various U.S. building code groups, developing a system to determine the degrees of combustibility of building materials. The results of the second phase and a comparison with the corresponding round robin results conducted at 75 kW/m² according to the Board for the Coordination of the Model Codes (BCMC) protocol, are presented here. For most of the materials, no significant differences in parameters measured in the cone calorimeter were found when the retainer frame was not used, versus when the retainer frame was used. The irradiance of 50 kW/m² compared with 75 kW/m² produced significantly longer ignition times (with one exception) and lower heat‐release‐related variables as expected. The exception was gypsum board, for which heat release related values were usually higher at 50 kW/m² than at 75 kW/m². The specimen thickness effect could not be studied adequately due to the small number of tests conducted. A significant thickness effect was shown for the heat‐release‐related variables but not for time to ignition. The effect, however, was opposite for polyurethane foam in comparison with cellulosic materials. Copyright © 2004 John Wiley & Sons, Ltd.     

Comparison of three test methods for measuring rate of heat release

Three test methods for measuring the rate of heat release, RHR, have been compared on the same building materials. The test methods are the OSU-box modified for O₂-consumption, the STFI open arrangement and the NBS cone calorimeter. All methods are based on the oxygen-consumption technique. Radiation intensities up to 50 k Wm^?2 have been applied. Thirteen different materials were tested. The results obtained using the three methods seem to be quite similar in spite of the different equipment used. The minor deviations observed in the results seem to be systematic and may be due to the different testing arrangements. There is a good correlation between results, e.g. total heat release up to 1min after ignition, obtained by the different methods. Additional information about the time to ignition is obtained simultaneously. Heat-release rates in the vertical and horizontal orientations are also compared in the NBS cone calorimeter.     

Influences of specimen size and heating mode on the ignitability of polymeric materials in typical small‐scale fire test conditions

Small‐scale fire tests including the Underwriters Laboratories 94 (UL94) vertical burning test and the cone calorimeter test are widely used. In this paper, the ignition times of materials heated by the conical heater of a cone calorimeter and the UL94 flame were measured. It was found that for polymer bars heated by the UL94 flame, the ignition time is relatively short and increases with the specimen thickness. But the contribution of the specimen thickness to the delay of the ignition time is limited. The intrinsic properties of materials play a more important role in the ignition time than the specimen thickness. In addition, respectively corresponding to one‐dimensional, two‐dimensional, and three‐dimensional heat transfer, three heating modes of the UL94 flame were presented and compared with the conical heater. It was found that whether the heat source is the conical heater or the UL94 flame, the ignition time depends on the heat flux and the multidimensional heat transfer. The ignition time decreases with the increasing heat flux, and the magnitude order of the ignition time might drop when the heating mode changes from one‐dimensional to multidimensional heat transfer. Copyright © 2011 John Wiley & Sons, Ltd.