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1.
浸渗压力对金属基复合材料液相浸渗过程的影响   总被引:2,自引:0,他引:2  
液态浸渗法是制造纤维增强金属基复合材料的先进工艺。本文根据热力学原理对金属液浸渗纤维空隙过程进行了研究,发现纤维分布、基体金属液对纤维的润湿性和外加压力是影响浸渗过程的主要因素,找到了控制浸渗过程、获得高质量纤维增强金属基复合材料的工艺途径。  相似文献   

2.
为了提高SrTi03压敏陶瓷的性能,对其影响性能的因素进行了论述,指出主要影响因素是配方体系及制造工艺中的绕结工艺,并指出改善SrTi03综合性能的途径是进一步提高瓷料配方的适应能力并完善制造工艺。  相似文献   

3.
Cu/C复合材料的研究现状   总被引:2,自引:0,他引:2  
Cu/C复合材料是一种极具发展前途的金属基复合材料。综述了Cu/C复合材料的性能特点和国内外的研究现状,并深入介绍了粉末冶金法、热压固结法、液相浸渗法3种主要的Cu/C复合材料的制备工艺。粉末冶金法的优点是制造温度低,适于多种基体与纤维,特别是短纤维的结合;缺点是对纤维的损伤大,纤维分布不均。热压固结法相对粉末冶金法而言,对纤维的损伤小,材料性能较好,但工艺较复杂,制造成本高。液相浸渗法制得的Cu/C复合材料在发达国家得到了广泛的应用,但工序繁复,设备庞大,能耗大,成本高,而且仅适用于高石墨比例的Cu/C复合材料的制备。  相似文献   

4.
可超塑加工的钛基复合材料的开发   总被引:1,自引:0,他引:1  
长纤维强化钛基复合材料(TMC)具有轻量高强等优良性能,期待作为航空航天的耐热结构材料。但由于现阶段的部件制造成本极高,影响其实用化的进程。为此,必须开发低成本的制造工艺,采用塑性加工成形的二次加工,可省去加热预成形及近净形复合工序,从而大幅度降低成本。 从70年代上半期开始进行的TMC叶片试制研究中,报道了三种制造方法,箔丝法(FF法)、单带法(MT法)和蠕形成形法(CF法)。其中MT法和CF法可用来进行TMC的塑性二次成形加工,降低成本。原报道的CF法在制造TMC材料时有一些缺点,一是可能引起强化纤维化学性能的降低…  相似文献   

5.
研究了不同工艺制造的高速钢热轧工作辊的微观组织、热疲劳性能和界面结合层特征,并讨论了制造工艺对高速钢组织和性能的影响。结果表明,从组织特征、使用性能和制造工艺复杂程度上来讲,CPC工艺制造的高速钢热轧工作辊表现出明显的优势。  相似文献   

6.
汪海云  张莲华 《铸造》1998,(2):30-32
液态浸渗是制造纤维增强金属基复合材料的先进工艺。本文根据热力学原理对金属粹浸渗纤维空隙过程进行了研究,发现纤维分布、基体金属液相对纤维的润湿性和外加压力是影响浸渗过程的主要因素,找到了控制浸渗过程、获得高质量纤维增强金属基复合材料的工艺途径。  相似文献   

7.
本文研究了复合材料活塞的挤压铸造工艺,分纤维预制块和复合工艺两部分。同时还说明了纤维预制块热温度及纤维体积率对性能的影响。也分析了纤维在活塞增强区中的分布。  相似文献   

8.
陶素连 《机床与液压》2015,43(24):91-95
通过烧结铜纤维和微沟槽铜板制造得到了一种具有高孔隙率的新型沟槽烧结纤维复合毛细芯多孔材料。通过对沟槽烧结纤维复合毛细芯多孔材料进行拉伸性能测试,研究了纤维参数和烧结参数对拉伸性能的影响。通过大量的拉伸实验数据得到了沟槽烧结纤维复合毛细芯多孔材料的典型的应力应变图。对于在相同的烧结参数下制造得到的相同质量的沟槽烧结纤维复合毛细芯多孔材料,其抗拉强度随着孔隙率和直径的增加而减少。  相似文献   

9.
纤维增强铝基复合材料的发展现状   总被引:2,自引:0,他引:2  
从纤维增强铝基复合材料组成的角度出发,对该材料的发展现状进行了综述。首先简要介绍了常用纤维增强体的制备方法和性能特点,随后概述了纤维增强铝基复合材料的主要制造方法以及各种常见纤维增强复合材料的性能特点和应用现状,最后讨论了目前存在的问题及发展趋势。  相似文献   

10.
本文研究了用高压差充型法制备石墨(碳)纤维增强镁基复合材料的工艺方法,并分析了有关工艺参数对复合材料性能的影响。  相似文献   

11.
In this work, E-glass fibers (GF) with different fiber forms, loadings and orientation angles were introduced into wood/poly(vinyl chloride) (WPVC) composites. The GF reinforced WPVC composites were manufactured either by compression molding or by twin-screw extrusion process, and the mechanical properties of the composites from these two processes were then compared. The experimental results suggested that the compression process was more effective for the production of GF reinforced WPVC composites than the twin-screw extrusion process. The specific density of the GF/WPVC composite by the compression technique was greater. The orientation angle of glass fiber was found to have a more pronounced effect on the impact properties of the GF/WPVC composites. The maximum mechanical properties of the GF/WPVC composites could be obtained by using the compression molding technique to manufacture the composite products with fiber orientation angle of 0°.  相似文献   

12.
采用国产KD-I型SiC纤维为增强体,通过先驱体转化工艺制备了SiC/SiC复合材料.研究了二维织物和针刺毡等纤维排布方式对复合材料显微结构和物理以及力学性能的影响.结果表明,与针刺毡增强SiC/SiC复合材料相比,2D SiC/SiC复合材料的纤维体积分数和密度较高、孔隙率低、所需制备时间短、成本低、面内性能好,但同时损失了Z向性能.在不同工况下应用的SiC/SiC复合材料应根据具体使用要求来选择纤维排布方式.  相似文献   

13.
First matrix cracking stress in fiber reinforced ceramic composites is an important design parameter as it signifies the onset of mechanical damage and subsequent degradation of fiber and interface properties due to oxidation and corrosion. In this study, the influence of variation in the matrix crack length and fiber volume fraction on the first matrix cracking stress of ceramic matrix composites is investigated. To this end, zircon matrix composites uniaxially reinforced with silicon carbide fibers and monolithic zircon were fabricated. The monolithic and composite samples were microindented to create flaws of controlled size on the surface, and were then tested in 3-point flexure to obtain the matrix cracking stress. The results obtained from this study clearly indicated the non-steady state (short crack) and steady state (long crack) matrix cracking behaviors in ceramic matrix composites. The experimental results are compared with the theoretical results based on the fracture mechanics analyses published previously.  相似文献   

14.
Continuous, plain-weave Nicalon-fiber reinforced SiC composites have been successfully manufactured using a novel method termed forced chemical vapor infiltration (FCVI). The FCVI technique can be modeled using the finite-volume method to optimize the processing conditions, thus saving fabrication time and cost. Theoretical modeling was conducted to evaluate the influence of fiber fabric orientation and coating thickness on the mechanical behavior of woven fabric reinforced composites. The predicted results were in good agreement with experimental data.  相似文献   

15.
纤维增强铝基复合材料及其应用   总被引:1,自引:1,他引:0  
纤维增强铝基复合材料由于具备各种特殊性能或优良的综合性能,越来越受到人们的重视。讨论了纤维增强铝 基复合材料的主要组成部分——作为增强剂的纤维,并列举了若干典型纤维增强铝基复合材料的性能,以及纤维增强铝基 复合材料应用实例。  相似文献   

16.
载荷下碳纤维复合材料电阻变化研究进展   总被引:1,自引:0,他引:1  
碳纤维复合材料中具有良好导电性能的碳纤维相互接触形成了导电网络,在外部载荷作用下会发生分层损伤、纤维断裂等损伤或破坏,从而引起导电网络发生变化,改变导电性能,导致电阻发生变化。阐述了国内外在碳纤维复合材料常见导电理论和计算模型相关方面的研究结果,及载荷下碳纤维复合材料电阻变化的研究情况等,指出碳纤维复合材料电阻变化研究存在的不足,并提出了碳纤维复合材料电阻变化研究的趋势。  相似文献   

17.
液态浸渗后直接挤压铝基复合材料的力学性能   总被引:1,自引:0,他引:1  
实验研究了采用液态浸渗后直接挤压工艺制备的氧化铝短纤维增强铝基复合材料(Al2O3Sf/Al)的力学性能。发现该方法制备的复合材料不仅具有很高的弹性模量和强度性能、材料中增强纤维的增强承载作用得到了充分发挥,而且延伸率能保持在相对较高水平。结果表明,该工艺是一条非常有效的制备金属基复合材料的新途径。  相似文献   

18.
The present study aims at investigating the correlation of microstructure and fracture properties of two AZ91 Mg matrix composites fabricated by squeeze casting technique with a variation of the applied pressure. The composites were reinforced with Kaowool alumino-silicate short fibers and Saffil alumina short fibers, respectively. Microstructural observation, fractographic observation, andin situ fracture tests were conducted on these composites to identify the microfracture process. From thein situ fracture observation of the Kaowool reinforced composites, microcracks were initiated at the short fiber/matrix interfaces for the composite processed with the lower applied pressure, whereas microcracks were initiated easily at short fibers already cracked during squeeze casting at the very low stress intensity level for the composite processed with the higher applied pressure. Thus in this case. the effect of the applied pressure on mechanical properties could be explained using a competing mechanism; the detrimental effect of fiber breakage might override the beneficial effect of the grain refinement and the densification as the applied pressure was increased. On the other hand, for the composites reinforced with Saffil short fibers, microcracks were initiated mainly at the fiber/matrix interfaces at the considerably high stress intensity factor level while the degradation of fibers was hardly observed even in the case of the highest applied pressure. This finding indicated that the higher applied pressure yielded the better mechanical properties on the basis of the reinforcing effect of Saffil short fibers having excellent resistance to cracking.  相似文献   

19.
挤压铸造铝基复合材料   总被引:3,自引:0,他引:3  
纤维增强铝基复合材料因其一系列的优点而受到人们的重视。本文利用挤压铸造技术制备铝基复合材料,讨论制备工艺对复合材料性能、结构的影响及工艺参数的最优化。结果表明.挤压铸造是一种简单而可靠的制备纤维增强铝基复合材料的工艺方法。  相似文献   

20.
有色金属基复合材料相对于传统有色金属材料而言,具有更好的抗氧化性、高耐热性、高比强度、高比模量、耐磨损和高使用寿命。在有色金属基复合材料的众多的增强体中,非金属纤维(C/C、SiC)与金属基质结合界面的相容性是制约金属基复合材料性能的关键问题,而金属纤维与金属基质之间良好的相容性能够有效改善金属材料的性能。金属纤维增强有色金属基复合材料的制备工艺主要有扩散粘结法、液态渗透法、压力铸造法、涂层热压法、双辊轧制法。 本文主要总结了钢纤维增强有色金属基(Al、Mg、Cu、Zn和Zr)复合材料的制备方法、微观组织、界面特征和机械性能,指出了钢纤维增强有色金属基复合材料进一步研究发展所需要解决的问题。  相似文献   

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