Preparation of temperature‐ and pH‐sensitive,stimuli‐responsive poly(N‐isopropylacrylamide‐co‐methacrylic acid) nanoparticles

The effects of the monomer ratio, surfactant, and crosslinker contents on the particle size and phase‐transition behavior of the copolymer poly(N‐isopropylacrylamide‐co‐methacrylic acid) (PNIPAAm–MAA) were investigated with Fourier transform infrared, differential scanning calorimetry, and dynamic laser scattering techniques. In addition to the thermoresponsive property of poly(N‐isopropylacrylamide), ionized methacrylic acid groups brought pH sensitivity to the PNIPAAm–MAA copolymer particles. The polymer particle size varied with the amounts of the monomer ratio, surfactant, and crosslinker. As the monomer ratio and crosslinker content increased and the amount of the surfactants decreased, the particle size increased. The influence of the crosslinker content on the particle size was less significant than the effect of the monomer ratio and surfactants. When the temperature increased, the particles tended to shrink and decreased in size to near or below 100 nm. Particle sizes at 20°C decreased to less than 100 nm with increased surfactant content. The control of the particle size within the 100‐nm range makes PNIPAAm–MAA copolymer particles useful for biomedical and heavy‐metal‐ion adsorption applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and characterization of porous poly(methacrylic acid‐co‐triethylene glycol dimethacrylate) by seed emulsion polymerization

Porous poly(methacrylic acid‐co‐triethylene glycol dimethacrylate) (poly MAA‐co‐3G) particles in the size range of 10–40 μm were prepared via seed emulsion polymerization. Mixtures of linear polymer, solvent, and/or nonsolvent were used as inert diluents. The prepared porous polymer was converted using hydroxylamine hydrochloride and sodium methoxide into the corresponding poly(hydroxamic acid). The surface area of the porous copolymer particles was determined colorimetrically. The effect of the diluent type and concentration on the surface area of the prepared porous polymer was examined. The metal ion absorption capacity of the resin toward the different metal ions was examined using an atomic absorption spectrophotometer. The thermal stability of the polymers was examined by thermal gravimetric analysis. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1209–1215, 2000     

pH and thermo‐responsive poly(N‐isopropylacrylamide) copolymer grafted to poly(ethylene glycol)

pH and thermo‐responsive graft copolymers are reported where thermo‐responsive poly(N‐isopropylacrylamide) [poly(NIPAAm), poly A ], poly(N‐isopropylacrylamide‐co‐2‐(diethylamino) ethyl methacrylate) [poly(NIPAAm‐co‐DEA), poly B ], and poly(N‐isopropylacrylamide‐co‐methacrylic acid) [poly(NIPAAm‐co‐MAA), poly C ] have been installed to benzaldehyde grafted polyethylene glycol (PEG) back bone following introducing a pH responsive benzoic‐imine bond. All the prepared graft copolymers for PEG‐g‐poly(NIPAAm) [ P‐N1 ], PEG‐g‐poly(NIPAAm‐co‐DEA) [ P‐N2 ], and PEG‐g‐poly(NIPAAm‐co‐MAA) [ P‐N3 ] were characterized by ¹H‐NMR to assure the successful synthesis of the expected polymers. Molecular weight of all synthesized polymers was evaluated following gel permeation chromatography. The lower critical solution temperature of graft copolymers varied significantly when grafted to benzaldehyde containing PEG and after further functionalization of copolymer based poly(NIPAAm). The contact angle experiment showed the changes in hydrophilic/hydrophobic behavior when the polymers were exposed to different pH and temperature. Particle size measurement investigation by dynamic light scattering was performed to rectify thermo and pH responsiveness of all prepared polymers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical properties of latex blends films from polystyrene particles with different sizes in a butyl acrylate‐co‐styrene copolymer matrix

Blends of polystyrene (PSt) hard particle latex with three different particle sizes (96, 72, and 61 nm) and a n‐butyl acrylate‐co‐styrene (BA‐co‐St) copolymer soft latex with a 204 nm particle size were synthesized by emulsion polymerization. Latexes were standardized at 25% solids and blended at different concentrations by wt% of PSt:BA‐co‐St for every hard particle size. Finally, films from each blend were obtained. Morphology of each film prepared was examined by transmission electron microscopy, and it was found that the hard particles are randomly distributed in the films inside the copolymer matrix. The effect on mechanical properties of different PSt concentrations and particle sizes was assessed by DMA as a function of temperature. The results indicate that rigidity of the blended latex increases as the particle size diminishes as determined by the reduction in damping in the tan δ peak. The storage modulus increases as the concentration of PSt increases in the blends and the values depend upon the size of PSt particles. Mechanical properties at tension indicate that decreasing the size of the PSt particles and increasing their concentration increase the Young's modulus and ultimate strength at tension because of an increase in the rigidity of the films. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Preparation and characterization of polystyrene/titanium dioxide composite particles containing organic ultraviolet‐stabilizer groups

Polystyrene/titanium dioxide (TiO₂) composite particles containing organic ultraviolet (UV)‐stabilizer groups were prepared by the emulsion copolymerization of styrene and 2‐hydroxy‐4‐(3‐methacryloxy‐2‐hydroxylpropoxy)benzophenone with sodium sulfopropyl lauryl maleate as a surfactant in the presence of rutile TiO₂ modified with 3‐(trimethoxysilyl) propyl methacrylate, and the product was poly[styrene‐co‐sodium sulfopropyl lauryl maleate‐co‐2‐hydroxy‐4‐(3‐methacryloxy‐2‐hydroxylpropoxy) benzophenone] [poly(St‐co‐M12‐co‐BPMA)]/TiO₂ composite particles. The structures of the composite particles were characterized with Fourier transform infrared spectroscopy, ultraviolet–visible (UV–vis) absorption spectroscopy, thermogravimetric analysis, and differential scanning calorimetry. The Fourier transform infrared and UV–vis measurements showed that poly(St‐co‐M12‐co‐BPMA) was grafted from the surface of TiO₂, and this copolymer possessed a high absorbance capacity for UV light, which is very important for improving the UV resistance of polystyrene. The thermogravimetric analysis measurements indicated that the percentage of grafting and the grafting efficiency could reach 513.9 and 59.9%, respectively. The differential scanning calorimetry measurement indicated that the glass‐transition temperature of the poly(St‐co‐M12‐co‐BPMA)/TiO₂ composite particles was higher than that of poly (St‐co‐M12‐co‐BPMA).These research results are very important for preparing polystyrene with high UV resistance. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Release behavior of freeze‐dried alginate beads containing poly(N‐isopropylacrylamide) copolymers

Beads composed of alginate, poly(N‐isopropylacrylamide) (PNIPAM), the copolymers of N‐isopropylacrylamide and methacrylic acid (P(NIPAM‐co‐MAA)), and the copolymers of N‐isopropylacrylamide, methacrylic acid, and octadecyl acrylate (P(NIPAM‐co‐MAA‐co‐ODA)), were prepared by dropping the polymer solutions into CaCl₂ solution. The beads were freeze‐dried and the release of blue dextran entrapped in the beads was observed in distilled water with time and pH. The degree of release was in the order of alginate bead < alginate/PNIPAM bead ≈ alginate/P(NIPAM‐co‐MAA) bead < alginate/P(NIPAM‐co‐MAA‐co‐ODA) bead. On the other hand, swelling ratios reached steady state within 20 min, and the values were 200–800 depending on the bead composition. The degree of swelling showed the same order as that of release. Among the beads, only alginate/P(NIPAM‐co‐MAA‐co‐ODA) bead exhibited pH‐dependent release. At acidic condition, inter‐ and intraelectrostatic repulsion is weak and P(NIPAM‐co‐MAA‐co‐ODA) could readily be assembled into an aggregate due to the prevailing hydrophobic interaction of ODA. Thus, it could block the pore of bead matrix, leading to a suppressed release. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Adsorption of Cu2+ ions with poly(N‐isopropylacrylamide‐co‐methacrylic acid) micro/nanoparticles

Chelation efficiency of stimuli‐responsive poly(N‐iospropylacrylamide‐co‐methyacrylic acid) (PNIPAAm‐MAA) nanoparticles with Cu²⁺ ions from CuSO₄·5H₂O solution and from wood treated with copper‐based preservatives was studied. It was shown that particle size played a very important role in the adsorption process. The nano‐scale particles showed much improved Cu ion adsorption efficiency, compared with the micro hydrogels. The amount of Cu ion adsorption increased with increase of MAA ratio in copolymers and adsorption efficiency decreased with increased particle size. Furthermore, the adsorption amount varied with adsorption temperature at temperatures both below and above the corresponding low critical solution temperature (LCST). The high adsorption efficiency of Cu ions by PNIPAAm‐MAA polymer particles provides an effective technique for recovering metal ions (e.g., Cu²⁺) from wood treated with metal‐based preservatives. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and properties of poly(acrylonitrile‐co‐p‐trimethylsilylstyrene) and poly(acrylonitrile‐co‐p‐trimethylsilylstyrene‐co‐styrene)

Copolymerization of acrylonitrile (AN) with p‐trimethylsilylstyrene (TMSS) was carried out at 60°C in bulk and in solution in the presence of 2,2′‐azobisisobutyronitrile (AIBN). The reactivity ratios of AN (M₁) and TMSS (M₂) were determined to be r₁ = 0.068 and r₂ = 0.309. The effects of the AIBN concentration and that of the chain transfer agent CCl₄ on the molecular weights (MWs) of the copolymers were investigated. An increase in the concentrations of AIBN or CCl₄ in solution led to a decrease in MW. Poly(AN‐co‐TMSS‐co‐St) was synthesized in solution using AIBN as the initiator. The molar fraction of AN was 0.415, while the molar ratio of TMSS/St varied from 1 : 1 to 1 : 9. The transition temperatures and thermal and thermooxidative stabilities of poly(AN‐co‐TMSS) and poly(AN‐co‐TMSS‐co‐St) were investigated. The differential scanning calorimeter technique was used to determine the compatibility of the poly(AN‐co‐TMSS) and poly(AN‐co‐TMSS‐co‐St) with commercial poly(AN‐co‐St). All the blends show a single glass transition temperature, which indicates the compatibility of the blend components. The surface film morphology of the blends mentioned above was examined by X‐ray photoelectron spectroscopy. The data obtained indicate that the silicon‐containing copolymer is concentrated in the surface layer. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1920–1928, 2000     

Preparation of micron‐size monodispersed PS/P(St/MAA) microspheres by seeded dispersion polymerization

Uniform polystyrene (PSt) particles with the size of 1.9 μm were first prepared via dispersion polymerization, and then used as the seeds in a second‐stage dispersion copolymerization of styrene (St) and methacrylic acid (MAA) to produce carboxyl‐carrying microspheres. The PSt seed particles were swollen by monomer mixture of St and MAA, including an oil‐soluble initiator 2,2′‐azobisiso‐butyronitrile (AIBN), before polymerization. Finally, uniform PS/P(St/MAA) (polydispersity index, PDI = 1.02) microspheres with the size of 2.2 μm were obtained. The average particle size and size distribution of the final microspheres were investigated. MAA contents between 54 and 97 mg/g were detected from the PS/P(St/MAA) particles produced under different conditions. Dispersion medium has great influence on the kinetics of polymerization, due to its effect on the partitioning of monomers, solvents, and initiator in the particle phase, probably as well as on the conformation of the dispersion agent on the surface of the particles. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3586–3591, 2006     

Blends of poly(vinyl chloride) (PVC)/natural rubber‐g‐(styrene‐co‐methyl methacrylate) for improved impact resistance of PVC

To improve the mechanical properties of poly(vinyl chloride) (PVC), the possibility of combining PVC with elastomers was considered. Modification of natural rubber (NR) by graft copolymerization with methyl methacrylate (MMA) and styrene (St) was carried out by emulsion polymerization by using redox initiator to provide an impact modifier for PVC. The impact resistance, dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM) of St and MMA grafted NR [NR‐g‐(St‐co‐MMA)]/PVC (graft copolymer product contents of 5, 10, and 15%) blends were investigated as a function of the amount of graft copolymer product. It was found that the impact strength of blends was increased with an increase of the graft copolymer product content. DMA studies showed that NR‐g‐(St‐co‐MMA) has partial compatibility with PVC. SEM confirmed a shift from brittle failure to ductility with an increase graft copolymer content in the blends. The mechanical properties showed that NR‐g‐(St‐co‐MMA) interacts well with PVC and can also be used as an impact modifier for PVC. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1666–1672, 2004     

Preparation of poly(divinylbenzene‐co‐N‐isopropylacrylamide) microspheres and their hydrogen‐bonding assembly behavior for raspberry‐like core‐corona polymer composite

Narrowdisperse poly(divinylbenzene‐co‐N‐isopropylacrylamide) (poly(DVB‐co‐NIPAM)) functional microspheres with the diameter in the range of 630 nm and 2.58 μm were prepared by distillation–precipitation polymerization in neat acetonitrile in the absence of any stabilizer. The effect of N‐isopropylacrylamide (NIPAM) ratio in the comonomer feed on the morphology of the resultant polymer particles was investigated in detail with divinylbenzene (DVB) as crosslinker and 2,2′‐azobisisobutyronitrile (AIBN) as initiator. The monodisperse poly(DVB‐co‐NIPAM) microspheres with NIPAM fraction of 20 wt % were selected for the preparation of raspberry‐like core‐corona polymer composite by the hydrogen‐bonding self‐assembly heterocoagulation with poly(ethyleneglycol dimethacrylate‐co‐acrylic acid) [poly(EGDMA‐co‐AA)] nanospheres. Both of the functional poly(DVB‐co‐NIPAM) microspheres and the core‐corona particles were characterized with scanning electron microscopy (SEM), Fourier transform infrared spectra (FTIR), and elemental analysis (EA). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1350–1357, 2007     

Preparation and characterization of porous cationic poly[styrene‐co‐(N,N′‐dimethylaminoethyl methacrylate)] nanoparticles and their adsorption of heavy metal ions in water

Using styrene (St) and N,N′‐dimethylaminoethyl methacrylate (DMAEMA) as raw materials, monodispersed P(St‐co‐DMAEMA) nanoparticles (NPs) were first prepared via semi‐continuous emulsion polymerization, and using a stepwise acid–alkali post‐treatment, porous P(St‐co‐DMAEMA) NPs were then obtained and used to adsorb heavy metal ions in aqueous phase. Results showed that the post‐treatment conditions including temperature, initial pH and time of acid–alkali treatment had significant effects on the morphology of the porous P(St‐co‐DMAEMA) NPs, with higher temperature, more extreme pH condition and longer treatment time resulting in larger pores and volume swelling ratio. Under the optimized acid–alkali post‐treatment conditions (60 °C, acid treatment at pH = 4.0 for 1 h and then alkali treatment at pH = 10.0 for 1 h), the obtained porous NPs had nearly 15 times the surface area and 1.5 times the amount of surface amino groups than the corresponding solid NPs. An analysis of the mechanism of metal ion adsorption on the porous NPs indicated that the adsorbed amount of metal ions was the result of synergistic effect of physical and chemical adsorption, which was closely related to the porous NP surface area, amount of surface of amino groups and the volume of the ions. © 2018 Society of Chemical Industry     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Poly(N‐vinylpyrrolidone‐co‐2‐acrylamido‐2‐methylpropanesulfonate sodium): Synthesis,characterization, and its potential application for the removal of metal ions from aqueous solution

In the current study, poly(N‐vinylpyrrolidone‐co‐2‐acrylamido‐2‐methylpropanesulfonate sodium), poly(VP‐co‐AMPS), was prepared and used for the removal of Cu²⁺, Cd²⁺, and Ni²⁺ ions via a polymer‐enhanced ultrafiltration (PEUF) technique. The copolymer was synthesized by radical polymerization in an aqueous medium with a comonomer feed composition of 50:50 mol %. The molecular structure of the copolymer was elucidated by ATR‐FTIR and ¹H NMR spectroscopy, and the average molecular weight was obtained by GPC. The copolymer composition was determined to be 0.42 for VP and 0.58 for AMPS by ¹H NMR spectroscopy. The copolymer and homopolymers exhibited different retention properties for the metal ions. PAMPS exhibited a high retention capacity for all of the metal ions at both pH values studied. PVP exhibited selectivity for nickel ions. Poly(VP‐co‐AMPS) exhibited a lower retention capacity compared to PAMPS. However, for poly(VP‐co‐AMPS), selectivity for nickel ions was observed, and the retention of copper and cadmium ions increased compared to PVP. The homopolymer mixture containing PAMPS and PVP was inefficient for the retention of the studied metal ions. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41272.     

Synthesis of monodisperse crosslinked poly(styrene‐co‐divinylbenzene) microspheres by precipitation polymerization in acetic acid

Poly(styrene‐co‐divinylbenzene) microspheres with size ranging from 1.6 to 1.8 μm were prepared in acetic acid by precipitation polymerization. The particle size and particle size distribution were determined by laser diffraction particle size analyzer, and the morphology of the particles was observed with scanning electron microscope. Besides, effects of various polymerization parameters such as initiator and total monomer concentration, divinylbenzene (DVB) content, polymerization time and polymerization temperature on the morphology and particle size were investigated in this article. In addition, the yield of microspheres increased with the increasing total monomer concentration, initiator loading, DVB concentration and polymerization time. In addition, the optimum polymerization conditions for synthesis of monodisperse crosslinked poly(styrene‐co‐divinylbenzene) microspheres by precipitation polymerization in acetic acid were obtained. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

UV‐Triggered Optical Response and Oxygen Scavenging Ability of a Water‐Soluble Poly(N,N‐dimethylacrylamide‐co‐2‐vinylbenzylanthraquinone) Copolymer

A vinyl‐modified anthraquinone (AQ) derivative (Vinyl‐AQ) is synthesized through a palladium‐mediated Suzuki coupling reaction between vinylphenylboronic acid and 2‐chloromethylanthraquinone and, subsequently, copolymerized with N,N‐dimethylacrylamide (DMAM) through free radical copolymerization in organic solvent. The chemical structure of the resulting water‐soluble copolymer, P(DMAM‐co‐AQ), is verified using techniques such as proton nuclear magnetic resonance, attenuated total reflection‐infrared spectroscopy, thermogravimetric analysis, and UV–vis spectroscopy. The evolution of the oxygen scavenging abilities of aqueous P(DMAM‐co‐AQ) solutions after UV irradiation is monitored as a function of UV irradiation time, concentration of AQ moieties, and pH. The copolymer is proved an effective UV‐triggered oxygen scavenger, leading to dissolved oxygen contents below 1 ppm for the optimized experimental conditions. This behavior is related with the appearance of novel chemical species with interesting optical properties, as suggested by the respective evolution of the UV–vis absorption and photoluminescence spectra after UV irradiation.     

Self‐assembled poly(styrene‐co‐N‐isopropylacrylamide) film induced by capillary force

The monodisperse poly(styrene‐co‐N‐isopropylacrylamide) (poly(St‐co‐NIPAAm)) particles prepared by emulsifier‐free emulsion polymerization with microwave irradiation were induced by capillary forces to self‐assemble, and formed the two‐dimensional films on the clean glassware wafer substrates. The morphologies of the two‐dimensional films were characterized by scanning electron microscopy (SEM) and atom force microscopy (AFM). The results showed that monodisperse poly(St‐co‐NIPAAm) particles could form ordered two‐dimensional films by capillary forces. With NIPAAm concentration increasing, there gradually appeared surface undulations or surface defective region on the two‐dimensional films. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3514–3519, 2006     

Preparation of titanium dioxide/poly(methyl methacrylate‐co‐n‐butyl acrylate‐co‐methacrylic acid) hybrid composite particles via emulsion polymerization

Titanium dioxide core and polymer shell composite poly(methyl methacrylate‐co‐n‐butyl acrylate‐co‐methacrylic acid) [P(MMA‐BA‐MAA)] particles were prepared by emulsion copolymerization. The stability of dispersions of TiO₂ particles in aqueous solution was investigated. The addition of an ionic surfactant, sodium lauryl sulfate, which can be absorbed strongly at the TiO₂/aqueous interface, increases the stability of the TiO₂ dispersion effectively by increasing the absolute value of the ζ potential of the TiO₂ particles. The adsorption of the nonionic surfactant, Triton X‐100, on the surface of TiO₂ particles is less than that of the ionic surfactant. Fourier transform IR spectroscopy was used to measure the content of MAA composite particles. Dynamic light scattering characterized the composite particle size and size distribution. The field‐emission scanning electron microscopy results for the composite particles showed a regular spherical shape, and no bare TiO₂ was detected on the entire surface of the samples. The composite particles that were produced showed good spectral reflectance compared to bare TiO₂. Thermogravimetric analysis results indicated the encapsulated TiO₂ and estimated density of composite particles. There was up to 78.9% encapsulated TiO₂ and the density ranged from 1.76 to 1.94 g/cm³. The estimated density of the composite particles is suitable at 1.73 g/cm³, which is due to density matching with the suspending fluid. The sedimentation experiment indicates that reducing the density mismatch between the composite particles and suspending fluid may enhance the stability. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 72–79, 2005     

Preparation and characterization of titanium dioxide core/polymer shell hybrid composite particles prepared by emulsion polymerization

Titanium dioxide inorganic core and polymer shell composite poly(methyl methacrylate‐co‐butylacrylate‐co‐methacrylic acid) [P(MMA‐co‐BA)‐MAA] particles were prepared by emulsion copolymerization. Fourier transform IR (FTIR) spectroscopy was used to measure the content of MAA composite particles. Dynamic light scattering (DLS) characterized the composite particle size and size distribution. The field emission SEM (FE‐SEM) results of the composite particles showed regular spherical shape and no bare TiO₂ was detected on the whole surface of the samples. The composite particles were produced, showing good spectral reflectance compared with bare TiO₂. TGA results indicated the encapsulation efficiency and estimated density of composite particles. Encapsulation efficiency was up to 78.9% and the density ranged from 1.76 to 1.94 g/cm³. Estimated density of the composite particles is suitable to 1.73 g/cm³, due to density matching with suspending media. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2970–2975, 2004     

The effects of acrylate monomers and polystyrene addition on the morphology of DOP‐plasticized styrene–acrylate polymer particles prepared by SPG emulsification and suspension polymerization

Fairly uniform copolymer particles of methyl acrylate (MA), butyl acrylate (BA), or butyl methacrylate (BMA) were synthesized via Shirasu porous glass (SPG) membrane and followed by suspension polymerization. After a single‐step SPG emulsification, the emulsion composed mainly of the monomers. Hydrophobic additives of dioctyl phthalate (DOP), polystyrene molecules, and an oil‐soluble initiator, suspended in an aqueous phase containing poly(vinyl alcohol) (PVA) stabilizer and sodium nitrite inhibitor (NaNO₂), were subsequently subjected to suspension polymerization. Two‐phase copolymers with a soft phase and a hard phase were obtained. The composite particles of poly(St‐co‐MA)/PSt were prepared by varying the St/PSt ratios or the DOP amount. The addition of PSt induced a high viscosity at the dispersion phase. The molecular weight slightly increased with increasing St/PSt concentration. The multiple‐phase separation of the St‐rich phase and PMA domains, observed by transmission electron microscopy, was caused by composition drift because the MA reactivity ratio is greater than that of St. The addition of DOP revealed the greater compatibility between the hard‐St and soft‐MA moieties than that without DOP. The phase morphologies of poly(St‐co‐MA), poly(St‐co‐BMA), and their composites with PSt were revealed under the influence of DOP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1195–1206, 2006