共查询到19条相似文献,搜索用时 203 毫秒
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考虑刀具偏心的变径向切深铣削稳定性研究 总被引:1,自引:0,他引:1
建立了变径向切深的铣削系统周期延迟微分模型,模型考虑了刀具偏心的影响,运用半离散估计技术获得了系统的稳定性.研究结果显示,随着径向切削深度的增大,稳定轴向切削深度先是急剧下降,在大约20%(径向切深与刀具直径的比值)径向切削深度后,稳定轴向切深基本不变.对于变径向切深加工,为了保证稳定加工,轴向切削深度应选取小于20%径向切削深度对应的稳定性极限值,最后通过试验验证了分析结果. 相似文献
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切削速会加强振动随针对薄壁零件在高速铣削加工过程中存在的振动问题,为有效抑制加工振动,采用单因素试验,对每齿进给量、度、工彳车径向轴向切深、径向切深等加工参数进行了研究。试验结果显示:每齿进给量并不是越小越好;转速过高过低都振动:切深增随轴向切深增大振动增强;随径向切深增大振动逐渐减弱,较大轴向切深下,径向切深小于1mm时,大而增强。综合数据优选:薄壁零件高速铣削时,每齿进给量在0.1~0.15mm之间;转速在11000—14000r/min之间;较小的轴向切深和较大径向切深会有效抑制加工振动。 相似文献
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为分析硬质合金平头铣刀的铣削力系数与各工艺参数的关系,选取不同每齿进给量、轴向切深、径向切深等工艺参数组合进行正交试验。采用二次回归方程方法拟合出切向铣削力系数函数和径向铣削力系数函数,并验证了铣削力系数函数的可靠性。通过试验研究,确认轴向切深和每齿进给量对硬质合金平头铣刀铣削力系数影响较大。 相似文献
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毛刺是影响微细铣削质量和效率的关键因素之一,本文运用有限元仿真与微细铣削试验相结合的方法研究了微细铣削中轴向力与径向力对毛刺宽度的影响,并以毛刺宽度为试验指标获得轴向力与径向力对毛刺宽度的影响规律。结果表明:当微细铣削参数大于临界未变形切屑厚度时,毛刺宽度随轴向切深、每齿进给量的增大而增大;当微细铣削参数小于临界未变形切屑厚度时,毛刺宽度随轴向切深、每齿进给量的增大先增大后减小,轴向力、径向力随轴向切深、每齿进给量的增大先增大后减小。总的来讲,毛刺宽度总体趋势随着轴向力、径向力的增大而增大,在后续的微细铣削参数优化中可以将切削力作为优化指标,间接地降低毛刺尺寸。 相似文献
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Tamás G. Molnár Tamás Insperger Dániel Bachrathy Gábor Stépán 《The International Journal of Advanced Manufacturing Technology》2017,89(9-12):2545-2556
This paper investigates the stabilizing effect of process damping at low cutting speeds for regenerative machine tool vibrations of milling processes. The process damping is induced by a velocity-dependent cutting force model, which takes into account that the actual cutting velocity is different from the nominal one during machine tool vibrations. The chip thickness and the cutting force are calculated according to the direction of the actual cutting velocity. This results in an additional damping term in the governing delay-differential equation, which is time-periodic for milling and inversely proportional to the cutting speed. In the literature, this term is often assumed to be constant and is considered to improve stability properties at low spindle speeds. In this paper, it is shown that the velocity-dependent cutting force model captures the improvement in the low-speed stability only for turning operations and milling with large radial immersion, while it results in a negative process damping term for low-immersion milling. Consequently, an extended process damping model is needed to explain the low-speed stability improvement for low radial immersion milling. 相似文献
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Xiaohui Jiang Beizhi Li Jianguo Yang XiaoYan Zuo Kang Li 《The International Journal of Advanced Manufacturing Technology》2013,66(9-12):1439-1448
In the rapid development of the modern high-speed milling industry, particularly in the aerospace field, machined residual stress is an important evaluation indicator of the quality, and whether it can be controlled or not is critical. In this article, experimental data of residual stress in feed direction and vertical feed direction validated with finite element (FE) simulation, which resulted in the finding that residual stress distribution is nonuniform in varied machined circular areas. The maximum residual tensile stress in different directions changes with coordinates. It is well known that uncut chip thickness (UCT) will influence the cutting force and temperature, but the relation between UCT and residual stress is still difficult to understand and explicate. Traditional measurement of residual stresses in the feed and vertical feed direction is difficult to explain. Based on the UCT model which is a function of feed rate and tool diameter, by measuring residual tangential and radial stress, it is observed that residual tangential stress is influenced by the UCT. Moreover, residual radial stress, under high feed rate, is distributed with wave change, and residual radial stress under smaller feed rate is still affected by the UCT. These results indicate that it is possible to optimize the residual stress distribution by controlling UCT (feed rate and tool diameter) with high-speed milling. 相似文献
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Yaoan Lu Ye Ding Zhike Peng Zezhong C. Chen Limin Zhu 《The International Journal of Advanced Manufacturing Technology》2017,89(9-12):2571-2586
Based on the idea of collocation methods, a spline-based integration method for the stability prediction of systems governed by time-periodic delay differential equations (DDEs) is presented. A B-spline curve is adopted to approximate the solution of the DDEs using the direct integration technique. The stability of the dynamic system is then predicted using the Floquet theory based on the established state transition matrix. The proposed method can apply to time-periodic DDEs where the delay and the period are incommensurate, and the proposed method is extended to study the stability of milling processes as well. For stability analysis of variable pitch cutters, the proposed method use one or multiple B-spline curves to approximate the solution of the DDEs according to the relationship between the cutter angles and the radial immersion, which can describe exactly the free vibration of the cutter. Compared with the numerical integration method and the Chebyshev collocation method, the simulation results demonstrate that the proposed technique is more efficient and accurate for stability prediction at low radial immersion cases in milling processes with variable pitch cutters. 相似文献
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针对钛合金结构件的弱刚度及难加工特性,提出了小径向铣削的方法。使用小径向铣削稳定预测理论,绘制出了稳定叶瓣图,最终选择了合理的加工参数,避免加工过程中发生的颤振,为该理论的实际应用提供了范例。 相似文献
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