共查询到18条相似文献,搜索用时 213 毫秒
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钢铁零件的淬火裂纹和畸变是常见的热处理缺陷,严重时将导致零件报废。以35钢盘状零件和20CrMnTi钢汽车后桥锥齿轮为例,从原材料质量、热处理工艺、淬火介质、工装夹具等方面分析了零件产生淬火裂纹和畸变的原因,提出了预防措施。 相似文献
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分析了异型薄壁零件淬火废品率高的主要原因。采取改进工艺、工装设计及淬火后校正3方面措施,有效控制了该零件的淬火畸变,显著降低了零件淬火的废品率。 相似文献
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进行了套管叉高频淬火工艺试验,解决了该零件的淬火畸变问题,分析了该工艺的原理,为解决套管类零件高频淬火产生内孔缩小问题找到了一条有效的途径。 相似文献
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随着电火花线切割加工工艺的广泛应用,使得异形复杂零件及淬火零件的加工也越来越方便,但线切割加工过程中,零件也容易产生畸变和开裂,使零件报废。为此,作者通过多年的深入研究,提出了一系列防止畸变和开裂的措施。 相似文献
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钢件的淬火热处理变形与控制 总被引:4,自引:0,他引:4
综述了钢件热处理变形的影响因素与预防、控制变形的方法.包括四个部分:热处理内应力的组成;热处理变形原因分析;影响热处理变形的因素以及如何预防与控制淬火变形和开裂. 相似文献
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针对淬火过程的畸变问题,介绍了一种有效控制畸变的模压淬火技术与装备。通过控制作用力大小、周期与方式,调整淬火模具的结构与尺寸,控制冷却液的流量、流态及流向等,控制畸变过程,减小工件的畸变,在满足淬火要求的前提下,把模具与机床组合为一体,提供实现淬火过程的模压淬火工艺装备,在保证硬度和金相要求的同时,保持淬火工件的一致性,把淬火质量控制在最佳水平,并付诸工业应用,综合降低了淬火畸变。 相似文献
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A. Irretier O. Kessler F. Hoffmann P. Mayr 《Journal of Materials Engineering and Performance》2004,13(5):530-536
When precipitation-hardenable aluminum parts are water quenched, distortion occurs due to thermal stresses. Thereby, a costly
reworking is necessary, and for this reason polymer quenchants are often used to reduce distortion, with the disadvantage
that the quenched parts have to be cleaned after quenching. In opposition to liquid quenchants, gas quenching may decrease
distortion due to the better temperature uniformity during quenching. Furthermore, cleaning of the quenched parts can be avoided
because it is a dry process. For this purpose, a heat-treating process was evaluated that included a high-pressure gasquenching
step. Gas quenching was applied to different aluminum alloys (i.e., 2024, 6013, 7075, and A357.0), and tensile tests have
been carried out to determine the mechanical properties after solution annealing, gas quenching, and aging. Besides high-pressure
gas quenching, alloy 2024 was quenched at ambient pressure in a gas nozzle field. The high velocity at the gas outlet leads
to an accelerated cooling of the aluminum alloy in this case. Aluminum castings and forgings can be classified as an interesting
field of application of these quenching methods due to their near-net shape before the heat treatment. Cost savings would
be possible due to the reduced distortion, and therefore, less reworking after the precipitation hardening. 相似文献
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针对45钢制板状零件因零件厚度不同在淬火过程中出现硬度不均的现象,分析了出现问题的原因,指出淬火油运动粘度对冷却性能的影响,使处理后的零件在硬度、变形方面满足技术要求。 相似文献
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改进对弹簧支撑热处理工艺,增加工艺孔,使用新的淬火挂具,采用表面喷砂处理,解决了工件热处理后硬度不均匀,外形变化及其表面不清洁的问题。 相似文献
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Arif Sugianto Michiharu Narazaki Minoru Kogawara Atsushi Shirayori 《Journal of Materials Processing Technology》2009,209(10):4627-4632
The distortion control of heat-treated steel parts is a main consideration when dealing with hardening by quenching process. Before implementing this heat treating process, prediction of distortion is necessary to be done by experiment and computer simulation for determining a quenching technique which gives the smaller distortion. Temperature-dependent heat transfer coefficient (HTC) estimated from SUS304 cylinder can be determined by both iterative modification of lumped heat capacity method (LumpHC) and inverse heat transfer method (InvHT). Predicted HTC from silver probe is needed for the LumpHC, whereas initial set of assumption is needed for the InvHT. The zone-based HTC estimated from SUS304 cylinder then is employed on S45C cylinder. The prediction accuracy results from both methods are evaluated. As expected, stir quenching gives less distortion than that of still quenching. More accurate prediction of cooling curves, cooling rate curves, and distortion is achieved by employing the LumpHC than that by the InvHT. All analyses were performed by DEFORM-HT 2D. 相似文献
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Evaluation of Important Factors Affecting Quench Distortion of Carburized Hypoid Gear with Shaft by Using Computer Simulation Methods 总被引:1,自引:0,他引:1
TsuyoshiSugimoto YouichiWatanabe 《材料热处理学报》2004,25(5):480-485
To minimize quenching distortion and dispersion, carburizing and quenching process conditions must be optimized; this includes the parts racking design used for quenching. We investigated some factors affecting carburized quenching distortion with an experiment using a hypoid gear having a shaft and with numerical simulation methods. The experimental results and those obtained from simulation were generally in agreement. Focusing on the surface temperature distribution in the gear, we studied quenching distortion characteristics in terms of changes in tooth profile and helix deviation. In our experiments, distortions occur during quenching in 373 K oil after austenitized temperature treatments conducted with various attitudes. We calculated the distortions by simulating the carburized oil-quenching process for the hypoid gear. Our results show large differences between the cooling rates of the tooth toe, middle section, and heel edges,and these greatly influence the change in tooth profile and helix deviation. We found that reducing the differences in temperatures on the gear surfaces during quenching is most important for minimizing the quench distortion of the hypoid gear. 相似文献