直线式箱体全自动无氟发泡线充注机械手的设计

介绍了直线式全自动箱体发泡线充注机械手的结构及其驱动系统,该系统可直接应用在新箱体发泡线的制造上,又可用在老箱体发泡线的改造上,因此具有极大的推广价值和显著的经济效益.     

铜线替代金线在晶体管封装中的压焊工艺研究

通过比较铜线与金线的性能,论述了铜线压焊的特点、设备的改造、铜线产品质量检验与常见不良产品等,在晶体管产量较大时,使用铜线压焊能有效地降低生产成本,因而在通用民品中有着非常广阔的应用前景.     

金亿机械有限公司:玉米收获机创造新纪录

11月18日,山东金亿机械制造有限公司在美丽的海滨城市日照举办了山东省玉米机械化发展与推广研讨会暨2008年商务年会.原计划600多人参加的会议却来了900多人,这在金亿公司是史无前例的,让公司领导及员工忙得不亦乐乎.金亿公司董事长马金英满面春风对记者说:"人气旺盛,一是得益于党的政策好,二是今年金亿公司拥有喜人的表现,小麦机产销1600台,市场占有率由去年的5%提升为15%,玉米机销售1200台,占行业内同类机型首位.同时,金亿产品也是获得政府补贴最多的产品."     

SIMATIC IT助力制造

西门子中国有限公司的业务结构涉及的行业和领域主要包括:信息通讯、自动化与控制、医疗、照明、能源、交通、金融和房地产等.西门子MES属于西门子自动化与驱动集团,这个业务集团是西门子最古老的集团之一,在中国的业务也发展非常好,产品覆盖各行业客户的自动化需求.自动化与驱动集团分为七个部门,MES隶属于其中的自动化与系统部.整个集团全球有近10万种产品,每个月约有18种新产品问世.自动化与驱动集团将其年销售额的约9%用于研发投资,尤其在工业软件方面很多人都认为自动化是一个硬件设备,但随着现在软件的发展,西门子也提供大量的软件开发.     

为推动国内实验室离心机行业升级而努力——专访上海安亭科学仪器厂董事长陆永泉先生

我国的实验室离心机产业近年来在研发生产方面取得了进步,但由于大部分企业的规模较小等原因,整体上与国外产品尚有一定差距。《中国仪器仪表》杂志记者专访了上海安亭科学仪器有限公司董事长陆永泉先生,陆先生评述了实验室离心机行业现状并提出了提高产品水平的措施,为推动国内实验室离心机行业升级提供了很好的建议。     

"数字化组织"迈出智能化敏捷制造第一步

PTC这支在船舶领域雄立多年的老牌劲旅,早在1992年就开始涉足船舶业,并取得了不错的成绩,1998年收购CV公司后更加强了其在船舶业的发展势头.目前在中国,军船市场一直占主导地位,民船虽然近几年才开始兴起,但市场表现也不俗.2007年我国的船舶业迎来了前所未有的井喷时期,也为PTC船舶业绩的提升带来了发展良机,而这一切早已洋溢在了PTC中国船舶业销售总监王慧杰的脸上.     

颅骨解剖机械设备的研制

本文针对目前法医解剖人体颅骨用设备存在的问题,探讨研究一种科学实用的颅骨解剖专用设备,用以提高解剖人员的工作效率,提高解剖质量,改善工作环境.     

防雨、防暴晒、夜晚能自动收缩的智能晾衣架设计

智能晾衣架的机械部分是在普通拉杆式晾衣架两支撑杆的端部各安装一个滑轮,再穿入钢丝绳.钢丝绳与最前外面的晾衣杆固定连接.钢丝绳的另一端连接到与直流电动机相连的转轴上,通过电动机的正反转达到晾衣架的伸缩效果.其控制部分的电路CPU采用89C2051单片机.利用温度、雨水、光敏等传感器,达到下雨时自动收回,雨后自动伸展;气温高于设定值时自动收回,低于设定值时自动伸展;夜晚自动收回,白天自动伸展的功能.     

船舶螺旋桨的偏振和抗冲击稳定性研究

船舶螺旋桨的偏振对螺旋桨叶片的寿命和船体尾部的振动情况有着重要的影响,为了减少螺旋桨偏振、提高其抗冲击稳定性,运用理论分析和实验室模拟测试手段,研究了螺旋桨偏振发生的频段,提出了防范措施,具有广阔的推广应用前景.     

基于WTK冷冻缸产品设计及加工虚拟现实软件的开发

在虚拟环境中利用数字化产品模型来代替实物模型进行仿真、分析,实现产品设计和制造过程的集成,已成为目前产品开发技术的重要发展方向.文中应用SolidWorks实现产品零配件和虚拟车床、夹具的实体造型,在VC 6.0开发平台上采用与World Tool Kit软件相结合的方法,同时利用与实体造型连接的技术实现虚拟设计和运动视景仿真并虚拟加工过程.     

CURING PROCESS OF PHOTOPOLYMER RESIN BOND DIAMOND TOOLS

Analytical simulation and corresponding proof-test are adopted to study the principle of the curing process of photopolymer resin diamond tools. The influence of the diamond as abrasives in photopolymer resin owing to the absorptivity of the diamond for the UV light on the photopolymer resin curing process is discussed. Based on the above, a kind of diamond tool—dicing blade is selected to analyze the curing process of photopolymer bond diamond tools. An analytical model of curing process is developed and a correlation curve between the depth of polymerization of the photopolymer resin diamond tools and the exposure time to represent the curing process of photopolymer bond dicing blade. A test is done to proof-test the validity of the analytical model and the correlation curve. The simulated data fit the experimental results, which demonstrates the analytical models and numerical algorithm are of high reliability. The analytical simulation method could possibly be used to optimize the curing cycle and improve the quality of the photopolymers resin bond diamond tools.     

Research on key techniques of expendable conductivity temperature depth measuring system

This paper analysis the developing of expendable conductivity temperature depth measuring system(XCTD)and introduce its principle of measuring about temperature,salinity and depth of ocean.Some key techniques are put forward.According to the real needs of XCTD,conductivity sensor with high sensitivity is designed by principle of electromagnetic induce,the ocean conductivity from induced electromotive force has been calculated.Adding temperature correction circuit would help to reduce error of conductivity measurement because of sharply changing temperature.Advanced temperature measuring circuit of high precision and the constant current source is used to weaken effect of self-heating of resistance and fluctuation of the source.On respect of remote data transmission,LVDS is a good choice for the purpose of guarantee the quality of data transmitted and the transmission distance is reaching to thousand meters in the seawater.Modular programming method is also brought into this research aimed at improve the stability,reliability and maintainability of the whole measuring system.In February,2015,the trials in South China Sea demonstrate that the developed XCTD realize effective measurement at a speed of 6 knots and detection depth at 800 m.The consistency coefficient of the acquired data is greater than 0.99 and the success rate of probe launching is above 90%.     

Research on the calibration method of precipitation micro- physical characteristics sensor

In order to diminish the effect of the ambient light and CCD pixel non-uniformity to the Precipitation Micro-physical Characteristics Sensor,a modified calibration scheme was designed and calibration experiments in sunny,cloudy,night,different location of sample space were carried out. Firstly,the characteristics of particle images which affected by ambient light and different location of sample space were analyzed. Secondly,the relevance betw een particle image features and parameters of image processing were discussed. Finally,the parameter setting scheme were determined,the radium of median filtering algorithm is 3 pixels,the defocusing radius of point spread function( PSF) is 7 pixels,the radium of erosion is 3 pixels,and the binary threshold is obtained from the Area-thresh relationship. The results show that the new scheme could deal with the image calibration well,the average errors of equivolumetric diameter was 0. 041 mm with standard deviation of 0. 115 mm,and the average errors of the axis ratio was 0. 011 with standard deviation of 0. 085. The new scheme works well in the field observation too,the observed axis ratio is consistent with the empirical relationship that proposed by Beard. The relative error of accumulation precipitation is-3. 06% after calibration,w hich is improved 1. 94% low er than the initial one without calibration.     

基于毛细力的芯片微操作方法研究

提出一种基于毛细力的芯片微操作方法,可实现微芯片的精准拾取、释放以及与尺寸匹配的基底的高精度自对齐。开发可精确模拟液桥形态的双迭代算法,求解微芯片操作过程中的拾取力与释放力,深入研究基于毛细力的微芯片的拾取以及释放的机理以及必要条件。研究液滴体积、基底接触角对微芯片拾取力和释放力的影响。结果表明,拾取力和释放力均随液滴体积的增大而增大,释放力随基底接触角的减小而增大。进一步通过试验验证基于毛细力的芯片微操作方法的可行性,研究液滴体积对微芯片操作的影响,并统计微芯片操作的成功率。基于毛细力的微操作方法在软体机器人、微机电系统、可穿戴设备的集成等领域具有潜在应用。     

Estimation of surface area and length with the orientator

The orientator is a new technique for the estimation of length and surface density and other stereological parameters using isotropic sections. It is an unbiased, design-based approach to the quantitative study of anisotropic structures such as muscle, myocardium, bone and cartilage. A simple method for the practical generation of such isotropic planes in biological specimens is described. No special technical equipment is necessary. Knowledge of an axis of anisotropy can be exploited to optimize the efficiency. To randomize directions in space, points are selected with uniform probability in a square using various combinations of simple random, stratified random, and systematic random sampling. The point patterns thus produced are mapped onto the surface of a hemisphere. The mapped points define directions of sectional planes in space. The mapping algorithm ensures that these planes arc isotropic, hence unbiased estimates of surface and length density can be obtained via the classical stereological formulae. Various implementations of the orientator are outlined: the prototype version, the orientator-gencrated ortrip, two systematic versions, and the smooth version. Orientator sections can be generated without difficulty in large specimens; we investigated human skeletal muscle, myocardium, placenta, and gut tissue. Slight practical modifications extend the applicability of the method to smaller organs like rat hearts. At the ultrastructural level, a correction procedure for the loss of anisotropic mitochondrial membranes due to oblique orientation relative to the electron beam is suggested. Other potential applications of the orientator in anisotropic structures include the estimation of individual particle surface area with isotropic nucleators, the determination of the connectivity of branching networks with isotropic disectors, and generation of isotropic sections for second-order stereology (three-dimensional pattern analysis).     

A study of electrical pitting of journal bearings with water‐contaminated lubricant

The investigations reported in this paper concern the effect of the use of a degraded lubricant on bearing life. A diagnosis of the premature failure of the hydrodynamic journal bearings of a synchronous condenser has been carried out. The surface of the failed bearings has been examined and the cause of the failure investigated. A theoretical analysis has also been undertaken to calculate the number of cycles that take place before failure occurs. The number of cycles thus established matched that of the cycles/duration of operation before the premature failure of the bearings. The process leading to the premature failure and the role of the degraded lubricant have been identified. Remedial measures have been successfully implemented to reuse the existing bearings. Measures have been suggested to avoid repeated failures. The theoretical analysis has the potential to ascertain the shaft voltage once the severity of the physical damage on the liner surface of the bearing and the duration of its operation have been established.     

FOULING DETECTION IN FOOD VESSELS USING INTERDIGITAL LAMB WAVE TRANSDUCER

Lamb waves are used to detect fouling in food vessels. The propagation of the Lamb waves in plates exhibits many modes and dispersion characteristics, which have great influence on fouling detection. The relative distribution of the in-plane and out-of-plane displacement of the mode across the thickness of the plate will determine the sensitivity of the mode to a particular loading condition. By considering the dispersion and multi-mode characteristics of guided waves, an interdigital polyvinylidene fluoride (PVDF) transducer is designed to realize the mode selection of guided waves, and a single a0 mode is used for guided wave detection. Fouling detection experiments are conducted in the laboratory using epoxy adhesive on a thin plate. Using the interdigital PVDF transducer, three fouled areas are detected. Using one of the time-frequency analysis methods, the waveforms are further processed. This also demonstrates the validity of this method of fouling detection.     

Improvement of Lubrication for Cam and Follower

In order to improve the lubrication between cam and follower of internal combustion engines, the influences of materials or oil viscosity and additives on the friction and scuffing characteristics have been examined with a test rig by increasing the contact load at a constant revolution speed. Also the effects of oil supply through the oil-hole of the camshaft on the reduction of friction and the prevention of scuffing have been examined. From the experiments the following results were made obvious.

Firstly, the effect of the material on the reduction of friction or the prevention of scuffing is dependent upon the combination of cam and follower materials. The follower material of hard sintered metal or silicon nitride ceramics is superior in both effects to chilled cast iron when mating with the cam material of hardened S48C steel cam.

Secondly, as the viscosity of base-oil becomes low, the friction increases or decreases depending on oil additives, but the scuffing resistance always becomes small. The organo-molybdenum compounds, MoDTP and MoDTC, decrease the friction and the zinc dialkyl-dithiophosphates are effective in preventing scuffing. In the case of mixed additive with such Molybdenum friction modifiers, primary ZnDTP and secondary ZnDTP enhance the effect to modif' the friction. when mixed with MoDTP, however primary ZnDTP becomes inferior in scuffing resistance to secondary ZnDTP. Specifically the mixed additive of MoDTC and primary ZnDTP improves the lubrication in both respects of the friction and the anti-scuffing.

Lastly, the oil supply from cam surface oil-hole is an effective means of improving the lubrication. The effect becomes largest when the oil-hole is arranged between the flank and shoulder of the cam-lobe corresponding to the valve opening.     

Effects of prebuckling deformations on the elastic flexural-torsional buckling of laterally fixed arches

The effect of the prebuckling in-plane deformations on the elastic flexural-torsional buckling of laterally fixed circular arches is studied in this paper. The finite strains and the energy equation for the flexural-torsional buckling of arches have been derived based on an accurate orthogonal rotation matrix. A closed form solution for the elastic flexural-torsional buckling resistance of laterally fixed arches in uniform bending, including the effects of the prebuckling deformations, is obtained. It is found that the notion that the prebuckling deformations increase the flexural-torsional buckling moment of an arch or of a beam is not necessarily correct for a laterally fixed arch or beam in uniform bending, in deference to a laterally pinned arch. When a laterally fixed arch is subjected to positive uniform bending, the effects of the prebuckling deformations decrease the buckling moment, and the reduction of the buckling moment increases with an increase of the included angle and of the out-of-plane slenderness ratio of the arch. When a laterally fixed arch is subjected to negative uniform bending, the effects of the prebuckling deformations decrease the absolute value of its buckling moment when the included angle is very small, but increase the absolute value of the buckling moment when the included angle exceeds a certain value. The increase in the absolute value of the buckling moment increases with an increase of the included angle and of the out-of-plane slenderness ratio of the arch. When the ratio of the out-of-plane to the in-plane second moments of area of the cross-section is not small, both the reduction of the buckling moment of a laterally fixed arch in positive uniform bending and the increase of the buckling moment of a laterally fixed arch in negative uniform bending, are substantial.     

基于FPGA的FTIR光谱仪采集系统的设计

为了满足人们对于食品药品安全检测快速便携的需要,团队设计一种高速便携,延时低、精度高的新型FTIR光谱仪。光谱采集系统分为上位机和下位机2部分,系统的上位机软件设计是采用跨平台的C++图形用户界面应用程序,该框架(QT Creator)是由编程实现的,下位机的光电部分采用了MEMS微镜使仪器小型化,而下位机采集部分控制主板使用了ZYBO。使用了DAC驱动动镜移动以及ADC用于参考光和样本光数据的同步采集,进而利用多个串口实现了与上位机的完成指令控制以及采集数据传输。低波特率串口用于接收上位机控制指令。2个高波特率串口发送FIFO缓存的光谱数据。经试验验证采集系统的ADC、DAC及UART的时序控制满足了高速高效的需求。但是在便携上可进一步提高,下一步考虑通过利用Linux将上位机部分移植ZYBO内。采集控制设计完全使用了verilog代码进行了仿真与实测,发挥了FPGA的灵活特性,利用例化法提高了采集速率。