水蒸气对煤焦油模化物裂解行为及析碳的影响

采用机械化学法制备Ni-Ce/Al_2O_3催化剂,在固定床反应器中考察了水蒸气气氛对煤焦油模型化合物甲苯+芘催化裂解行为的影响。根据产物生成规律提出了芘向萘转化的裂解机理,并以D_2O对其进行了验证。通过XRD、TG-DTG和Raman等表征了析碳的类型与结构特征。结果表明:相较于纯氮气气氛,水的加入可明显提升重质组分芘的裂解率,且随水碳比(S/C)增加呈先增加后降低的趋势,在S/C=0.15时达到最大值98.93%,比S/C=0时增加32.09%。析碳率随S/C比增加一直呈下降趋势,由S/C=0时的10.04%降至S/C=0.26时的5.39%。析碳分析结果表明,S/C=0时,生成的积炭类型主要是β型碳及γ型碳,水蒸气存在时,活性较高的α型碳含量增加,说明水蒸气的持续消碳作用抑制了C_α向C_β与C_γ方向转化。     

甲烷及水蒸气对生物质催化气化合成气和焦油的影响

以松木木屑为生物质原料，在两段式反应器上进行甲烷、水蒸气对生物质催化气化影响的实验研究，考察了甲烷与生物质之比α、水碳比S/C对气体产率、碳转化率、焦油产率、焦油组分和露点温度影响的变化规律。结果表明：α从0增加到0.4，合成气中H₂的产率增加了57.4%，甲烷的加入有利于生成富含氢气的合成气；α为0.2时碳转化率最高，为86.9%，焦油产率下降了30.5%，第二、五类焦油的产率达到最低，可见适量CH₄的添加能促进焦油的转化，特别是大分子焦油和酚类的反应。随着S/C的提高，H₂产率升高，CO产率降低；S/C从1增加到1.5，各类焦油的含量均有所降低，当S/C进一步增加到2时，第二、五类焦油含量却有所上升，说明水蒸气可以促进焦油向气体分子转化的反应，但过量的水蒸气抑制酚类和大分子焦油的分解。总之，甲烷和水蒸气的适量添加均可以提高合成气中H₂的含量，降低焦油产率，提高合成气的品质，有利于气化产物的进一步利用。     

反应吸附强化C2/C3烃水蒸气重整制氢反应热力学计算

为拓宽反应吸附强化水蒸气重整制氢（ReSER）原料的应用范围,采用化工流程模拟软件Aspen Plus,针对包括C₂H₄、C₂H₆、C₃H₆、C₃H₈ 的C2/C3轻烃 ReSER制氢反应可行性和优化条件进行热力学分析计算。在选择的反应压力0.1～5 MPa,温度200～800℃,水碳摩尔比（S/C）1～8和吸附剂中氧化钙和原料碳摩尔比（Ca/C）0～5条件下进行热力学分析计算。计算结果表明：在优选的水碳比（S/C）4,钙碳比（Ca/C）2.5,温度200～650℃,压力0.1～1.8 MPa的条件下, C₂H₄、C₂H₆、C₃H₆、C₃H₈均可分别通过ReSER反应获得H₂含量在95%以上的产物,产物中H₂浓度均随着水碳比和钙碳比的增大而提高。在假设的水碳比4,钙碳比2.5条件下,当CO₂脱除率达到0.9以上,C₂H₄、C₂H₆、C₃H₆、C₃H₈的反应温度分别高于250、400、250、350℃时,产物中H₂摩尔分数均可达到95%以上,产物中的H₂浓度随着反应温度的升高和CO₂脱除率的增加而提高。当CO₂脱除率低于0.9,产物H₂摩尔分数要达到95%时,C₂H₄、C₂H₆、C₃H₆、C₃H₈的反应温度均需升高50℃。在相同长度C链的烃类中,烯烃比烷烃更容易发生ReSER反应。而原料的碳链越长,则越容易发生ReSER制氢反应。     

微型流化床中焦油热裂解和水蒸气重整的反应特性及动力学对比

采用微型流化床反应分析仪(MFBRA)考察了不同温度(T,750~950℃)和水蒸气分压(SP,10%~30%)下生物质焦油水蒸气重整过程中的气体生成、气体产物中总碳转化和焦油转化等反应特性,求算反应动力学,并与焦油热裂解特性进行比较。在热裂解过程中,随温度增加,各气体(H₂、CH₄、CO、CO₂)产率和气体产物中的总碳转化率增加,反应时间缩短。而在焦油水蒸气重整过程中,等温下的反应时间明显延长,且H₂、CH₄、CO产率和气体产物中的总碳转化率显著提升,而CO₂产率在850℃时有最大值。在焦油水蒸气重整过程中,不仅有焦油裂解,还有裂解产物与水蒸气的反应,促进碳转化。在950℃、SP=30%条件下,气体产物中的总碳转化率达到92.34%。水蒸气作用下,气体组分的产率和气体产物中的总碳转化率增加,而等温条件下的反应速率下降。水蒸气分压对各气体组分的影响具有差异性。随分压增加,CO、CH₄的生成速率和气体产物中的总碳转化的反应速率增加;H₂生成速率逐渐下降,速率稳定段扩大;CO₂生成速率在850℃时有最大值。采用均相模型求取焦油水蒸气重整反应过程中的活化能,气体产物的生成活化能(H₂、CO、CO₂和CH₄)、气体产物中的总碳转化及焦油转化的活化能明显偏低,分别为90.10、42.01、58.56、64.92、61.44和63.26 kJ/mol,对应数值明显小于焦油热裂解,说明水蒸气对焦油重整反应的促进作用。最后,将焦油热裂解动力学数据与文献数据对比,验证了MFBRA对焦油水蒸气重整反应测试的可行性和分析结果的准确性。     

催化剂结构与焦油模型化合物裂解行为的关联性

以Ni（NO₃）₂·6H₂O为镍源,分别以HZSM-5（Si/Al=25）、HZSM-5（Si/Al=50）、HZSM-5（Si/Al=200）、USY、Al₂O₃为载体制备了5种镍基催化剂,采用XRD、H₂-TPR、BET、NH₃-TPD等方法对其进行了表征,在固定床反应器中考察了上述催化剂对煤焦油模型化合物甲苯+芘的催化裂解性能。结果表明,相比惰性载体石英砂,在催化剂作用下,液相产物中轻质芳烃种类明显增多。3种Ni/HZSM-5催化剂的比表面积和平均孔径较为接近,然而酸性中心数量最多的Ni/HZSM-5（Si/Al=25）,对甲苯+芘的裂解能力最强,体现为液体产物收率最低（仅为15.95%）,气产率和析碳率均最高,分别达16.73%和67.32%。在酸性中心数量相近的Ni/HZSM-5（Si/Al=200）与Ni/Al₂O₃作用下,液体产物收率差别较小,但后者的芘裂解率比前者高41.47%,主要是由于后者的平均孔径比前者高1.64倍,说明平均孔径大有利于重质组分芘的裂解。综合考虑液体产物收率、气产率、析碳率和芘的裂解率,Ni/Al₂O₃更适合甲苯+芘裂解反应体系。     

混合C4作乙烯原料的研究及经济性分析

以混合C₄作乙烯裂解原料,通过GK-Ⅵ型蒸汽裂解炉分别进行了4个不同稀释比(水和物料的质量比)及裂解温度评价试验,并进行未加氢混合C₄与加氢混合C₄裂解性能对比评价实验。结果表明,在裂解温度为838℃、反应压力为0.085 MPa、稀释比为0.55的条件下,加氢混合C₄三烯收率大于50%,并且经济效益达到最大,为最佳裂解条件。加氢混合C₄可以作为原料蒸汽裂解制烯烃的有效补充。     

木质素催化氧化过程中典型化学键断键研究

木质素是自然界中含量最丰富的可再生芳香资源,各芳香基本单元通过C—O和C—C键连接。氧化解聚能显著降低化学键键能,对木质素结构中C—C键的裂解尤为有效,并生成芳香醛、酸、酮等高度功能化的高值产物。针对不同键的断裂能定向制备所需产物,如C_β—O键断裂易生产苯酚类以及酮类产物,C_α—C_β键断裂易制备芳香醛类和羧酸类产物,C_α—C_ary键断裂能有效去除侧链烷基等。文章重点从断键路径的角度综述了以上三种化学键的研究现状,同时介绍了各种化学键断裂的催化剂研究以及真实木质素氧化解聚进展。在此基础上,展望了未来木质素氧化解聚的研究方向,以实现木质素的高价值转化。     

烟气中水蒸气对钙基吸收剂碳酸化的影响特性

在循环煅烧/碳酸化反应系统上考察煅烧气氛和碳酸化气氛中水蒸气含量以及CO₂分压对钙基吸收剂成型颗粒碳酸化的影响,通过对钙基吸收剂微观结构分析(扫描电镜、氮吸附分析)以理解水蒸气影响碳酸化特性的机理。结果表明,煅烧气氛和碳酸化气氛中的水蒸气均可提高钙基吸收剂的碳酸化转化率,水蒸气含量分别为10%和5%时,吸收剂的碳酸化性能较好;水蒸气在碳酸化气氛中对高铝水泥改性吸收剂的改善作用较石灰石显著。煅烧气氛中的CO₂分压越高,烧结现象越严重,降低钙基吸收剂的捕集效率;碳酸化气氛CO₂分压提高,有利于提高钙基吸收剂的碳酸化转化率。烟气中水蒸气丰富了吸收剂的微观孔隙,使得吸收剂捕集CO₂性能得到改善。     

SO42-/C3A对单矿C3S水泥浆体中碳硫硅钙石形成的影响

碳硫硅钙石型硫酸盐侵蚀是一种以碳硫硅钙石为生成产物的硫酸盐侵蚀,碳硫硅钙石的形成过程与水泥基材料中铝源及外界环境中硫酸盐密切相关。以铝酸三钙(C₃A)为铝源,Na₂SO₄溶液为侵蚀介质,采用单矿硅酸三钙(C₃S)制备水泥浆体,通过XRD、FTIR、SEM/EDS等测试技术表征不同SO^2-₄与C₃A摩尔比(S/Al比)对单矿C₃S水泥浆体中碳硫硅钙石形成的影响,旨在揭示碳硫硅钙石形成机理并探讨抑制其形成的方法。结果表明:当S/Al比为3时,侵蚀14个月后在侵蚀产物中依然没有检测到碳硫硅钙石;当S/Al比为6和9时,侵蚀3个月即可检测到碳硫硅钙石,这表明外部硫酸根离子浓度越高越有利于碳硫硅钙石的形成。     

双金属催化剂对煤焦油模型化合物催化裂解行为的影响

以Al₂O₃为载体,Ce、Co和Fe为助剂,采用机械化学法制备了4种镍基催化剂,对其进行了XRD、H₂-TPR、BET、NH₃-TPD等表征。当载气流量为50 ml·min^-1,裂解温度为750℃时,在固定床反应器中考察了各催化剂对煤焦油模型化合物甲苯+芘裂解行为的影响。结果表明：4种催化剂均为介孔催化剂,且双金属催化剂的介孔有序度更高;催化剂中活性组分Ni主要以尖晶石NiAl₂O₄的形式存在;添加Fe助剂后,催化剂的酸强度较Ni/Al₂O₃增加,添加Ce和Co时则相反。评价实验表明,助剂对重质组分芘的裂解率影响较小,约为67%,然而Ce和Co对催化剂的抗积炭性能有利,其析碳分别较无助剂时降低28.8%和18.0%。     

Enhancement of acetylene and ethylene yields in partially decoupled oxidation of ethane by changing the composition of heat carrier

In our previous work, a partially decoupled process (PDP) was proposed for efficient conversion of ethane to increase the ethylene yield and a new structural reactor called forward-impinging-back reactor (FIB) was proposed for scale-up. In this work, the influence of changing the composition and temperature of the heat carrier was investigated by simulations with detailed chemistry to further increase of the C₂ (C₂H₂ + C₂H₄) yield in the PDP of ethane. At ideal mixing conditions, the C₂ yield is 75.3% without steam addition and it is 82.9% at steam addition ratio of β=1.4. In comparison, the C₂ yield in an FIB reactor is 62.4% without steam addition and it increases to 78.5% with steam addition (β=1.4). The requirement of high mixing efficiency is diminished by steam addition, which is favorable for reactor scale-up.     

Reactivity of steam in exhaust gas catalysis III. Steam and oxygen/steam conversions of propane on a Pd/Al2O3 catalyst

A 1% Pd catalyst (38% dispersion) was prepared by impregnating a γ-alumina with palladium acetylacetonate dissolved in acetone. The behaviour of this catalyst in oxidation and steam reforming (SR) of propane was investigated. Temperature-programmed reactions of C₃H₈ with O₂ or with O₂ + H₂O were carried out with different stoichiometric ratios S(S =[O₂]/5[C₃H₈]). The conversion profiles of C₃H₈ for the reaction carried out in substoichiometry of O₂ (S < 1) showed two discrete domains of conversion: oxidation at temperatures below 350°C and SR at temperatures above 350°C. The presence of steam in the inlet gases is not necessary for SR to occur: there is sufficient water produced in the oxidation to form H₂ and carbon oxides by this reaction. Contrary to what was observed with Pt, an apparent deactivation between 310 and 385°C could be observed with Pd in oxidation. This is due to a reduction of PdO_x into Pd⁰, which is much less active than the oxide in propane oxidation. Steam added to the reactants inhibits oxidation while it prevents the reduction of PdO_x into Pd⁰. Compared to Pt and to Rh, Pd has a higher thermal resistance: no deactivation occurred after treatment up to 700°C and limited deactivation after treatment up to 900°C, provided that the catalyst is maintained in an oxygen-rich atmosphere during the cooling.     

改性BaFe2O4载氧体生物质化学链气化特性

以溶胶凝胶法制备了BaFe₂O₄载氧体以及Ni、Ce、K修饰的BaFe₂O₄载氧体,筛选出最佳载氧体为10%(质量)K修饰的BaFe₂O₄载氧体(10K-BF),探究了不同反应条件对其性能的影响,通过H₂-TPR、XRD、SEM、BET对载氧体表征。实验结果表明,Ni、Ce、K的添加均提高了载氧体的合成气产率,10K-BF载氧体在水蒸气与生物质质量比(S/B)等于3,过氧系数α=0.20,反应温度800℃时,气化效果最好,合成气产率1.864 m³/(kg Biomass),氢气产率1.038 m³/(kg Biomass),碳转化率90.49%,积炭率1.33%,10次循环后仍有较高的气体产率及碳转化率。H₂-TPR表明10K-BF载氧体在300℃开始释氧,在生物质热解的初始阶段即可参与反应,有利于焦油的裂解;XRD表明10K-BF载氧体再生后可以恢复部分尖晶石结构。     

High-efficiency and pollution-controlling in-situ gasification chemical looping combustion system by using CO2 instead of steam as gasification agent

Using CO₂ as gasification agent instead of steam in in-situ coal gasification chemical looping combustion (iG-CLC) power plant can eliminate energy consumption for steam generation, thus obtaining higher system efficiency. In this work, a comparative study of iG-CLC power plant using steam and CO₂ as gasification agent is concentrated on. The effects of steam to carbon ratio (S/C) and CO₂ to carbon ratio (CO₂/C) on the fuel reactor temperature, char conversion, syngas composition and CO₂ capture efficiency are separately investigated. An equilibrium carbon conversion of 88.9% is achieved in steam-based case as S/C ratio increases from 0.7 to 1.1, whereas a maximum conversion of 84.2% is obtained in CO₂-based case with CO₂/C ranging from 0.7 to 1.1. Furthermore the effects of oxygen carrier to fuel ratio (φ) on system performances are investigated. Increasing φ from 1.0 to 1.4 helps to achieve char conversion from 75.9% to 88.9% in steam-based case, by contrast the char conversion can achieve 66.3%-84.2% in CO₂-based case within the same φ range. In terms of iG-CLC power plant, recycling partial CO₂ to the fuel reactor improves the overall performance. Approximately 3.9% of net power efficiency are increased in CO₂-based plant, from steam-based plant. Higher CO₂ capture efficiency and lower CO₂ emission rate are observed in CO₂-gasified iG-CLC power plant, expecting to be 90.63% and 85.18 kg·MW^-1·h^-1, respectively.     

Conversion of naphthenes to a high value steamcracker feedstock using H-ZSM-5 based catalysts in the second step of the ARINO-process

Future regulations for the limitation of sulfur and aromatics in fuels driven by the European Auto Oil Program (AOP II) stimulate the need for an alternative utilization of the resulting surplus of pyrolysis gasoline (pygas). The conversion of heavy pyrolysis gasoline into valuable steam cracker feedstock with a maximum yield of C₂–C₄ n-alkanes is achieved via the ARINO^® two-step process, jointly developed by Linde, VEBA Oil and Süd-Chemie. The first step involves a hydrogenation of aromatics to naphthenes followed by the subsequent ring opening and cracking in the second step.

Süd-Chemie developed a new commercial cracking catalyst for the second step of the ARINO^® process with the aim to maximize the yield of C₂–C₄ n-alkanes at low formation of methane and aromatics. The ring opening and cracking reaction of naphthenes was studied in a bench scale tubular reactor over extruded H-ZSM-5 based zeolite catalysts.

In a series of screening tests using a commercial, hydrogenated and desulphurized heavy pyrolysis gasoline, the influence of the preparation parameters such as zeolite acidity, palladium content as well as the type of binder were investigated. Furthermore, the influence of the process conditions space velocity and temperature was studied.

High yields of C₂–C₄ n-alkanes at low formation of undesired methane and aromatics were achieved over an alumina bound zeolite with medium Brønsted acidity loaded with palladium.

The reduction of the space velocity resulted in an increase in the C₂–C₄ n-alkane yield and lower formation of aromatics, but a simultaneous increase in the methane make. Raising the temperature from 280 to 370 °C significantly increased the catalyst activity.     

OCM in a fixed-bed reactor: limits and perspectives

The oxidative coupling of methane (OCM) over a La₂O₃/CaO catalyst was studied in a poly tropic fixed-bed reactor (I.D. = 15 mm, W/F= 0.15 g · s/ml). Reaction conditions for stable operation were determined. (1) A minimum inlet temperature of 580°C was necessary to initiate the reaction. (2) The maximum hot-spot temperature of 1000°C limited the highest oxygen inlet concentration to 20%. The temperature gradients in the bed amounted to 250 K. The influence of the reaction conditions on the C₂₊ selectivity was investigated by testing the effects of temperature (T_inlet = 580–860°C), oxygen concentration (C_O2 = 5–20%) and particle diameter (d_p = 250–350 μm, and pellets of h_p = 4 mm and d_p = 4 mm). The C₂₊ selectivity ran through a maximum with increasing temperature and decreased with rising inlet oxygen concentration. Mass-transfer limitations, which occurred when applying pellets, resulted in a drop of C₂₊ selectivity. Highest C₂₊ yields amounted to 15.5% (X_CH4 = 31%, S ₂₊ = 51%). Distributed feed of oxygen was tested as a means to cope with the high temperature gradients and to increase C₂₊. selectivity. Upon applying this mode of operation, oxygen concentrations up to 30% could be converted. However, no improvement of C₂₊ selectivity and yield compared to cofeed operation was achieved.