Physical and thermal properties of potato chips during vacuum frying

Vacuum frying (1.33 kPa), with the aid of a de-oiling mechanism, was used to produce low-fat potato chips.The kinetics of oil absorption and oil distribution in the potato chips was studied so that effectiveness of the de-oiling system could be established. Non-linear regression was used to fit the experimental data to the models used to describe oil absorption in potato chips with time.Moisture content, oil content, microstructure, diameter and thickness expansion, bulk density, true density, and porosity of chips fried at different temperatures (120, 130, and 140 °C) was performed to evaluate the effect of process temperature on the product. The convective heat transfer coefficient at the oil-chip interface was determined for the same temperature range.The final oil content of the potato chips was 0.072 ± 0.004, 0.062 ± 0.003, and 0.059 ± 0.003 g/g solid for frying temperatures of 120, 130, and 140 °C, respectively. These values are lower (80-87% less) than those found in the not de-oiled potato chips, which indicates that the de-oiling mechanism is crucial in vacuum frying processing. A significant difference (P < 0.05) was observed in oil content and oil distribution within temperatures. The rate of change in product quality attributes was greatly affected by temperature; however, the final values of moisture content, bulk density, true density, porosity, diameter shrinkage, and thickness expansion were not affected by temperature.During vacuum frying, the convective heat transfer coefficient changed considerably as frying progressed; moreover, it increased with temperature reaching a maximum between 2200 and 2650 W/m² K depending on frying temperature.     

Comparison between atmospheric and vacuum frying of apple slices

Vacuum deep-fat frying is a new technology that can be used to improve quality attributes of fried food because of the low temperatures employed and minimal exposure to oxygen. In this paper atmospheric and vacuum frying of apple slices were compared, in terms of oil uptake, moisture loss and color development. In addition, some apple slices were pre-dried (up to 64% w.b.) before vacuum frying to determine the overall effect. To carry out appropriate comparisons between both technologies equivalent thermal driving forces were used in both processes (ΔT = 40, 50, 60 °C), keeping a constant difference between the oil temperature and the boiling point of water at the working pressure. Vacuum frying was shown to be a promising technique that can be used to reduce oil content in fried apple slices while preserving the color of the product. Particularly, drying prior to vacuum frying was shown to give the best results. For instance, when using a driving force of ΔT = 60 °C, pre-dried vacuum fried slices absorbed less than 50% of the oil absorbed by atmospheric fried ones. Interestingly, a strong relationship between water loss and oil content was observed in both technologies, allowing the extension of observations that have been made for atmospheric frying.     

Vacuum frying of high-quality fruit and vegetable-based snacks

Sweet potato, green beans, Tommy Atkins mango, and blue potato were fried in a vacuum frying process at a temperature of 120-130 ± 1°C. Before frying, green beans and mango slices were soaked in a 50% maltodextrine 0.15% citric acid solution. The products were also fried in a traditional (atmospheric pressure) fryer at 160-165 ± 1°C for 4 min. A 30-member consumer panel rated the sensory quality of both types of fried snacks using a 1-9 hedonic scale. Compared with traditional frying, oil content of vacuum-fried sweet-potato chips and green beans was 24% and 16% lower, respectively. Blue potato and mango chips had 6% and 5% more oil, respectively, than the traditional-fried samples. Anthocyanin (mg/100 g d.b.) of vacuum-fried blue potato chips was 60% higher. Final total carotenoids (mg/g d.b.) were higher by 18% for green beans, 19% for mango chips, and by 51% for sweet-potato chips. Sensory panelists overwhelmingly preferred (p < 0.05) the vacuum-fried products for color, texture, taste, and overall quality. Most of the products retained or accentuated their original colors when fried under vacuum. The traditional-fried products showed excessive darkening and scorching. These results support the applicability of vacuum frying technology to provide high-quality fruit and vegetable snacks.     

Comparative study of physical and sensory properties of pre-treated potato slices during vacuum and atmospheric frying

The objective of this research was to study the effect of different processing conditions on physical and sensory properties of potato chips. Potato slices of Desirée and Panda varieties (diameter: 30 mm; thickness: 3 mm) were pre-treated in the following ways: (i) control or unblanched slices without pre-drying; (ii) blanched slices in hot water at 85 °C for 3.5 min and air-dried at 60 °C until a final moisture content of ∼0.6 kg water/kg dry solid; (iii) control slices soaked in a 3.5 kg/m³ sodium metabisulphite solution at 20 °C for 3 min and pH adjusted to 3. Pre-treated slices were fried at 120 and 140 °C under vacuum conditions (5.37 kPa, absolute pressure) and under atmospheric pressure until they reached a final moisture content of ∼1.8 kg water/100 kg (wet basis). An experimental design (3 × 2³) was used to analyze the effect of pre-treatment, potato variety, type of frying and frying temperature over the following responses: oil content, instrumental color and texture and sensory evaluation. Vacuum frying increased significantly (p < 0.05) oil content and decreased instrumental color and textural parameters. Sensory attributes, flavor quality and overall quality, were significantly improved using vacuum frying. The higher frying temperature (140 °C) increased ΔE, maximum breaking force, hardness and crispness and decreased L^* and b^* values. On the other hand, Panda potato variety improved the color of the product. A great improvement on color parameters was obtained using sulphited potato slices instead of the other pre-treatments. Although, the better flavor was obtained for control potato chips, no significant differences were found for overall quality between control and sulphited potato chips. Significant correlations (p < 0.01) between sensory and instrumental responses were found.     

Optimization of processing conditions to reduce oil uptake and enhance physico-chemical properties of deep fried rice crackers

Physico-chemical properties of fried rice crackers were studied as a function of fish powder content, processing conditions, frying temperature and frying time. The results showed that addition of fish powder content at 5, 10 and 15 g/100 g reduced the oil uptake by approximately 10, 14 and 22 g/100 g (db), respectively in comparison to the control without fish powder. The deep fried rice crackers mixed with fish powder tended to be lower in hardness, lower in expansion ratio and higher in bulk density in comparison to the control sample. The color parameter, L^∗ of fried rice crackers decreased with increase in fish powder content. In contrast, a^∗ and b^∗ values increased with increase in fish powder content. The moisture content of deep fried rice crackers decreased with increase in frying temperature and frying time. The oil uptake in fried rice crackers increased with increase in frying time but decreased with increase in frying temperature. With increase in frying temperature and time, the texture of rice crackers became harder, the bulk density increased, and the expansion ratio decreased. The optimum conditions resulting in desirable physico-chemical properties and minimum oil uptake were rice crackers with fish powder content of 9 g/100 g, fried at a temperature of 220 °C for 60 s.     

Effects of variety and stage of fruit ripeness on the physicochemical and sensory characteristics of deep‐fat‐fried banana chips

The quality of banana chips prepared from two different varieties of banana, Pisang Abu and Pisang Nangka, at the ‘green’ and ‘trace of yellow’ stages of ripeness was studied. The fruits were peeled, sliced to a thickness of 2 mm and deep‐fat fried in refined, bleached and deodorised (RBD) palm olein at 180 ± 5 °C for 3 min. The quality parameters determined for fresh bananas were total soluble solids, pH, acidity, carbohydrate, sugar content, fat, protein, moisture content, ash, fibre, colour and fruit firmness. The results showed that Abu had a higher carbohydrate content than Nangka at both stages of ripeness before frying. No sucrose was detected in Nangka. The quality parameters determined after deep‐fat frying were moisture content, water activity, oil absorption, crispness and sensory evaluation. The moisture content and water activity of Abu chips were lower than those of Nangka chips. The texture of chips prepared from Abu at stage ‘green’ showed more crispness than the other three samples. Sensory evaluation showed that chips prepared from Abu at both stages of ripeness presented better colour, flavour, odour, texture and overall acceptability than those prepared from Nangka. Based on the matrix of correlation coefficients, fresh bananas with higher fruit firmness and carbohydrate content gave banana chips with higher crispness and oil absorption. © 2001 Society of Chemical Industry     

Oil partitioning between surface and structure of deep-fat fried potato slices: A kinetic study

The present work deals with the kinetics of partitioning of oil on the surface as well as in the structure during holding of fried potato slices at elevated temperatures (100, 120, 140, 160 and 180 °C) compared with controls. After frying, the oil present on the surface migrates into structure due to condensation of vapor inside the product resulting in the creation of a vacuum. However, the oil present on the surface need not migrate into the structure, if the fried product is held at elevated temperatures. Further, the excess oil, which did not migrate into structure, can be removed by absorbent paper. The oil partition coefficient, defined as the ratio of oil present on the surface to the structure, during holding of samples at 180 °C was found to be 3.06, whereas the oil partition coefficient of the sample held at ambient temperature was 0.53, which indicates the availability of oil on the surface of fried product held at elevated temperature. The mass transfer coefficient of oil corroborated with the above finding. The holding of deep-fat fried product at 180 °C followed by the removal of oil from the surface using high absorbent paper reduced the oil content of the final product from 0.440 to 0.332 kg of oil/kg dry solids.     

Reduction of acrylamide formation in potato slices during frying

Reduction of acrylamide formation in potato chips was investigated in relation to frying temperature and three treatments before frying. Potato slices (Tivoli variety, diameter: 37 mm, width: 2.2 mm) were fried at 150°C, 170°C and 190°C until reaching moisture contents of ∼1.7 g water/100 g (total basis). Prior to frying, potato slices were treated in one of the following ways: (i) soaked in distilled water for 0 min (control), 40 min and 90 min; (ii) blanched in hot water at six different time-temperature combinations (50°C for 30 and 70 min; 70°C for 8 and 40 min; 90°C for 2 and 9 min); (iii) immersed in citric acid solutions of different concentrations (10 and 20 g/l) for half an hour. Glucose and asparagine concentration was determined in potato slices before frying, whereas acrylamide content was determined in the resultant fried potato chips. Glucose content decreased in ∼32% in potato slices soaked 90 min in distilled water. Soaked slices showed on average a reduction of acrylamide formation of 27%, 38% and 20% at 150°C, 170°C and 190°C, respectively, when they were compared against the control. Blanching reduced on average 76% and 68% of the glucose and asparagine content compared to the control. Potato slices blanched at 50°C for 70 min surprisingly had a very low acrylamide content (28 μm/kg) even when they were fried at 190°C. Potato immersion in citric acid solutions of 10 and 20 g/l reduced acrylamide formation by almost 70% for slices fried at 150°C. For the three pre-treatments studied, acrylamide formation increased dramatically as the frying temperature increased from 150°C to 190°C.     

Microstructural evaluation of deep-fat fried chicken nugget batter coating using confocal laser scanning microscopy

Porosity and pore size distribution are very important microstructural properties of fried foods needed in process optimization and product development. The objective of this study was to characterize the pore properties and quantify fat distribution in deep-fat fried chicken nuggets batter coating using confocal laser scanning microscopy. Samples were fried at three temperatures namely 170, 180 and 190 °C. Detached batter coatings were stained non-covalently and 2-D images were obtained at fluorescence and reflection modes of the microscope. The images were analyzed for fat and pore distribution. Fat distribution obtained from image analysis was significantly (P < 0.05) affected by the frying temperature and time, and it decreased within the depth of the sample thickness. There was a strong correlation between fat distribution and fat content obtained by the conventional method at two temperatures, 180 and 190 °C. Porosity ranged between 4.97% and 32.7% and was significantly influenced by frying temperature. Pore size varied approximately between 1.20 and 550 μm. Frying process led to the formation of more micropores (pores < 40 μm) and bigger (pore ? 216 μm) pores.     

Effects of pre-treatments on the shrinkage and textural properties of fried sweet potatoes

This work studied the effects of various pre-treatments (blanching, freezing, air drying, osmotic dehydration and control) on the shrinkage and textural properties of fried sweet potatoes. Sweet potato discs were pre-treated and fried in pure canola oil at 170 °C for 0.5-5 min. Bulk density of the fried samples decreased while porosity increased with frying time. Effect of pre-treatment though not significant on bulk density but was significant (P<0.05) on product porosity. Control samples exhibited less shrinkage than pre-treated samples. Maximum change in diameter of samples ranged between 6.7% and 10.2% depending on pre-treatment. Maximum change in sample thickness was observed by 120 s of frying and the highest value was 18.3%. Pre-treated samples had higher difference in thickness compared to the control samples. Change in sample volume increased with frying time reaching a maximum at 120 s after which it either decreased or levelled off. Generally, pre-treatment improved the textural properties of fried samples in product hardness, springiness, chewiness, cohesiveness and adhesiveness.     

Two-stage frying process for high-quality sweet-potato chips

Vacuum frying (1.33 kPa), with the aid of a de-oiling mechanism, was used to produce low-fat sweet potato chips. The kinetics of oil absorption and oil distribution in the chips (total, internal, and surface oil content) was studied so that effectiveness of the de-oiling system could be established. Product quality attributes (PQAs) such as moisture content, oil content, diameter shrinkage, and thickness expansion, as well as, color, texture, bulk density, true density, and porosity of chips fried at different temperatures (120, 130, and 140 °C) was performed to evaluate the effect of process temperature on the product.     

Modeling water loss and oil uptake during vacuum frying of pre-treated potato slices

The objective of this research was to determine the kinetics of water loss and oil uptake during frying of pre-treated potato slices under vacuum and atmospheric pressure. Potato slices (diameter: 30 mm; width: 3 mm) were pre-treated in the following ways: (i) raw potato slices “control”; (ii) control slices were blanched in hot water at 85 °C for 3.5 min; (iii) blanched slices were dried in hot air until reaching a moisture content of ∼0.6 g water/g dry basis. The slices were fried under vacuum (5.37 kPa, absolute pressure, at 120, 130 and 140 °C) and atmospheric conditions (at 180 °C). Two models based on the Fick's law were used to describe water loss: (i) with a constant effective diffusive coefficient; and (ii) with a variable effective diffusive coefficient. Oil uptake data were fitted to an empirical model, with a linear behavior for short times whereas the model was time independent for long times. The variable diffusivity model better fitted experimental water loss, giving values of effective diffusivity between 4.73 × 10⁻⁹ and 1.80 × 10⁻⁸ m²/s. The proposed model for the study of the kinetics of oil uptake fitted the experimental data properly. Control and blanched vacuum fried potato chips increased their final oil contents to 57.1% and 75.4% respectively, when compared with those fried at atmospheric pressure. However, the oil absorption of dried vacuum fried potato chips diminished by ∼30%.     

Kinetics of oil uptake during frying of potato slices:: Effect of pre-treatments

Oil uptake in fresh, blanched and, blanched and dried potato slices was studied during frying. Potato slices blanched in hot water (85 °C, 3.5 min) and potato slices blanched (85 °C, 3.5 min) and then dried until to a moisture content of ∼60 g/100 g (wet basis) were deep fried in sunflower oil at 120, 150 and 180 °C. A control treatment consisted of unblanched potato slices without the pre-drying treatment (fresh samples). It was studied applying two empirical kinetic models in order to fit the oil uptake during frying: (i) a first order model; (ii) a proposed model, with a linear time behavior for short times, while time independent for long times. Oil uptake was high even for short frying times at the different temperatures tested suggesting that oil wetting is an important mechanism of oil uptake during frying. For control slices, oil uptake increased approximately by 32% as the frying temperature decreased from 180 to 120 °C at moisture contents ?1 g water/g dry solid. No apparent effect of frying temperature in oil uptake was observed at moisture contents ?0.5 g water/g dry solid in fried slices previously blanched and dried. The two kinetic models studied fitted properly the values of oil uptake during frying, with similar correlation coefficient r².     

Influence of temperature on heat transfer coefficient during moderate vacuum deep-fat frying

The objective of this study is to analyze the influence of temperature and reduced pressure on the convective heat transfer coefficient, h, during frying of products with different area/volume ratio. h was determined from surface temperature and moisture loss experimental data during frying of potato cylinders and “churros”, at different oil temperatures (100, 120 and 140 °C) and moderate vacuum (19.5–25.9 kPa). The results obtained during vacuum frying were compared with those obtained at atmospheric pressure, both for the same oil temperature (140 °C) and for the same thermal gradient (40 °C). During frying, h changes considerably, reaching a maximum between 700–1600 Wm⁻² K⁻¹ in vacuum frying and 800–2000 Wm⁻² K⁻¹ in atmospheric frying. To quantify the effect of oil temperature, pressure and size of the product on h, a parameter called “bubbling efficiency”, BE, was defined. BE relates the bubble departure radius and the area/volume ratio of the product. An equation (the derivative of the Gompertz function) was proposed to estimate the mean heat convective coefficients for each frying condition as a function of BE (R² = 0.957). The relation between h and BE shows a maximum corresponding to an optimal bubbling pattern. Most of the vacuum frying settings are outside this optimum, being affected by the insulation effect of bubbles covering the surface.     

Pore development in chicken meat during deep-fat frying

In this study, the effect frying oil temperature (FOT) and frying time on pore development was investigated during deep-fat frying (DFF) of chicken breast meat. The samples were sized to the following dimension: length×width×thickness=20×15×10 mm, and were fried at different FOTs (170°C, 180°C, and 190°C) in an industrial fryer for periods varying from 5 to 900 s. Oil uptake analysis was conducted by soxhlet extraction method with petroleum ether as the base extraction solvent. Pore development computation was based on the densities (bulk and apparent) measured after the end of each frying time with a fluid displacement pycnometry. The process variables significantly (P<0.01) influenced pore development in chicken meat during DFF. The final oil uptake was found to have influenced pore development. A goodness-of-fit test suggest linear model fitted well to the pore development and moisture loss experimental data while exponential model gave the best fit for pore development and oil uptake in chicken meat. A porosity of 0.28, 0.24 and 0.22 were found at FOT (170°C, 180°C, and 190°C), respectively.     

Effects of processing conditions on the quality of vacuum fried apple chips

The effects of pretreatment and processing conditions on the quality of vacuum fried apple chips were studied. As blanched apple slices were pretreated by immersing in fructose solution and freezing prior to vacuum frying, more uniform porosity was observed on the surface (or cross-section) of apple chips as examined by scanning electron microscopy (SEM). During vacuum frying, the moisture content and breaking force of apple chips decreased with increasing frying temperature and time while the oil content increased. The L values of fried apple chips decreased apparently with increasing frying temperature. However, when apple slices were fried at 100°C for up to 20 min, both a and b values increased rapidly. Statistical analysis with the central composite rotatable design showed that the moisture content, oil content, color, and breaking force of apple chips were significantly (P⩽0.05) correlated with concentration of immersing sugar solution, frying temperature and frying time. Based on surface responses and contour plots, optimum conditions were: vacuum frying temperature of 100–110°C, vacuum frying time of 20–25 min, and immersing fructose concentration of 30–40%.     

Effects of maltodextrin level,frying temperature and time on the moisture,oil and beta‐carotene contents of vacuum‐fried apricot slices

Response surface methodology was used to investigate the effects of frying temperature, time and maltodextrin (MD) levels on the moisture, oil and beta‐carotene contents of the vacuum‐fried apricot slices. Based on the results, the moisture content of vacuum‐fried apricot slices decreases with increasing frying temperature and frying time. Generally, the oil content of vacuum‐fried apricot slices decreases with decreasing frying temperature and frying time. The beta‐carotene content of vacuum‐fried apricot slices increases with increasing frying temperature. But the trend of increase in the beta‐carotene content of the product with frying temperature was higher at lower MD level. When processing vacuum‐fried apricot slices, a frying temperature of 100 °C, frying time of 72.5 min and an MD level of 70% must be used to achieve a product of acceptable moisture, oil and beta‐carotene contents.     

Optimisation of vacuum frying of gold kiwifruit slices: application of response surface methodology

Response surface methodology was used to investigate the effects of the level of maltodextrin (MD), frying temperature and time on the moisture, colour and texture properties of the vacuum‐fried gold kiwifruit slices and to determine the optimised conditions for vacuum frying. The moisture content of vacuum‐fried gold kiwifruit slices decreased with increasing frying temperature and frying time. The colour change of the product increased with increasing frying temperature. The browning index of the product increased with increasing frying temperature and frying time. The breaking force of the product gave higher values when processed at middle range of frying temperature and MD level. When processing vacuum‐fried gold kiwifruit slices, there was a need to use frying temperatures of 72.0–76.3 °C, frying times of 35.0–65.0 min and an MD level of 40% to achieve products with acceptable moisture, colour and texture properties.     

Formation of trans fatty acids in edible oils during the frying and heating process

To assess an impact of heated edible oils on intake of trans fat, the formations of trans fatty acids (TFAs) in cooking conditions was estimated by a frying and heating model system. For the frying model, sliced raw potatoes (10% of the frying oil (w/w)) were fried in commercially available canola oil at 160, 180 and 200 °C, and the 10 frying cycles were performed. The TFAs contained both in fried potatoes and in frying oils were measured by gas chromatography (GC). Lipids content of raw potatoes was about 0.1% (w/w) and TFAs in the raw potatoes were negligible. On the other hand, fried potatoes contained lipids at the level of 8.8%–9.2% and their fatty acid composition was mostly in correspondence with that of the frying oil. The TFAs amount of potatoes fried by the tenth frying operation was at the level of 0.99–1.05 g/100 g lipids. When 100 g potatoes fried in this process were consumed, the TFAs intake was estimated at less than 0.1 g. After 10 frying operations, TFAs content, acid values and peroxide values of the frying oils were measured and compared with those of corresponding heated canola oils without food. The amounts of trans 18:1 FAs contained both in the frying oil and in heated oil were less than the quantitative limit (0.047 g/100 g oil). The increases of trans 18:2 FAs and trans 18:3 FAs of the used frying oil were 0.02 g/100 and 0.05 g/100 g, respectively, compared with those of the fresh oil. trans 18:2 FAs accumulation in the heated oil was slightly less than that in the frying oil. To elucidate TFAs accumulation in various edible oils during cooking, six kinds of commercially available edible vegetable oils were heated to 180 °C in glass test tubes. Small changes in TFAs amounts were observed after four hours heating. These results suggested that an ordinary frying process using unhydrogenated edible oils has little impact on TFAs intake from edible oils.     

Effects of egg yolk powder addition to the flour dough on the lipid oxidation development during frying

Effects of egg yolk powder added to the dough on the oxidation of frying oil and lipid of fried products were studied. Flour dough containing egg yolk at 0, 3.53, 6.73, and 9.66/100 g was fried in 180 °C sunflower oil for 1.5 min, and 55 fryings were performed. Lipid damage was determined by free fatty acids (FFA), conjugated dienoic acids (CDA), and polar compounds contents, and p-anisidine values (PAV). Phospholipid (PL) classes were determined by high performance liquid chromatography. PL was not detected in frying oil and fried products without egg yolk, while the first batch of fried products added with egg yolk at 3.53, 6.73, and 9.66 in 100 g of the dough contained total PL at 3.73, 7.93, and 8.98 mg/g, respectively. Contents of PL classes tended to increase in the products fried in the oil performing more fryings. As the number of fryings of oil increased, FFA, CDA, and polar compounds contents and PAV of frying oil increased. Addition of egg yolk to the dough significantly decreased CDA and polar compounds contents and PAV of frying oil, but it increased FFA values. Lipid of fried products showed the same tendency in CDA contents and PAV. The results clearly indicate that egg yolk powder improved the oxidative stability of frying oil during frying, possibly due to PL.