共查询到19条相似文献,搜索用时 890 毫秒
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双自由度直线环面蜗杆副啮合分析及试验验证 总被引:2,自引:0,他引:2
为了提高直廓环面蜗杆副的接触质量,在加工直廓环面蜗杆直线刀刃转动时,再增加一个独立的沿着刀座轴线的移动,把刀刃由单自由度的运动变为双自由度的运动,从而得到一种新的环面蜗杆加工方法以及一种新的环面蜗杆传动,称之为双自由度直线环面蜗杆传动.建立这种环面蜗杆副的啮合分析数学模型,得到直线刀刃运动螺旋参数的计算公式;研究蜗杆头数和直线刀刃运动螺旋参数对蜗杆的根切界线、边齿顶厚、齿面接触区、蜗杆上双线接触区长度和蜗轮齿面上微观啮合质量的影响规律;采用普通滚齿机加工出一对这种环面蜗杆副,进行接触区试验,验证理论计算的结果.双自由度直线环面蜗杆传动可用于蜗杆头数多达6的场合;选择合适的直线刀刃运动螺旋参数可以得到比直廓环面蜗杆传动更好的接触质量、传动性能,具有实用价值. 相似文献
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基于弹流润滑理论的斜齿圆柱齿轮油膜厚度参数影响研究 总被引:1,自引:0,他引:1
基于弹性流体动力润滑理论,建立了斜齿轮传动润滑最小油膜厚度计算公式,并利用Matlab程序绘图功能绘制出最小油膜厚度沿啮合线的变化曲线,计算分析了传动比、模数、压力角、螺旋角、重合度、齿宽系数等斜齿轮传动参数对齿轮副节点处润滑油膜厚度的影响,从而揭示了斜齿轮传动参数与齿轮副润滑性能之间的关系,为弹流润滑条件下斜齿轮传动的设计提供了一定的理论依据。 相似文献
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无侧隙双滚子包络环面蜗杆传动的参数优化 总被引:5,自引:0,他引:5
无侧隙双滚子包络环面蜗杆传动是一种能同时满足高精度、大载荷要求的新型环面蜗杆传动.为获得啮合性能优良的无侧隙双滚子包络环面蜗杆传动,提出综合考虑传动齿面接触性能和润滑性能对该新型传动的几何参数进行优选.通过对蜗杆副齿面啮合参数如诱导法曲率、卷吸速度、润滑角以及滚子自转角等的数值计算,分析表征传动啮合性能的齿面接触参数的影响因素,进而确定该新型蜗杆传动优化设计变量的取值范围.以此为基础,建立以蜗杆副的滚子自转角及齿面综合系数为优化目标,建立以传动齿面润滑角、蜗杆轴的强度与刚度以及几何不干涉等为约束的优化设计数学模型,并用Matlab的遗传算法工具箱对数值算例进行求解.数值实例表明,经过几何参数优化的蜗杆传动,其齿面接触性能和润滑性能明显得到改善和提高. 相似文献
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A novel specific type of worm drive, so-called end face engagement worm gear(EFEWD), is originally presented to minimize or overcome the gear backlash. Different factors, including the three different types, contact curves, tooth profile, lubrication angle and the induced normal curvature are taken into account to investigate the meshing characteristics and create the profile of a novel specific type of worm drive through mathematical models and theoretical analysis. The tooth of the worm wheel is very specific with the sine-shaped tooth which is located at the alveolus of the worm and the tooth profile of a worm is generated by the meshing movement of the worm wheel with the sine-shaped tooth, but just the end face of the worm(with three different typical meshing types) is adapted to meshing, and therefore an extraordinary manufacturing methods is used to generate the profile of the end face engagement worm. The research results indicates that the bearing contacts of the generated conjugate hourglass worm gear set are in line contacts, with certain advantages of no-backlash, high precision and high operating efficiency over other gears and gear systems besides the end face engagement worm gear drive may improve bearing contact, reduce the level of transmission errors and lessen the sensitivity to errors of alignment. Also, the end face engagement worm can be easily made with superior meshing and lubrication performance compared with the conventional techniques. In particular, the meshing and lubrication performance of the end face engagement worm gear by using the end face to meshing can be increased over 10% and 7%, respectively. This investigate is expect to provide a new insight on the design of the future no-backlash worm drive for industry. 相似文献
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Modification design method for an enveloping hourglass worm gear with consideration of machining and misalignment errors 总被引:1,自引:0,他引:1
The influences of machining and misalignment errors play a very critical role in the performance of the anti-backlash double-roller enveloping hourglass worm gear(ADEHWG).However,a corresponding efficient method for eliminating or reducing these errors on the tooth profile of the ADEHWG is seldom reported.The gear engagement equation and tooth profile equation for considering six different errors that could arise from the machining and gear misalignment are derived from the theories of differential geometry and gear meshing.Also,the tooth contact analysis(TCA) is used to systematically investigate the influence of the machining and misalignment errors on the contact curves and the tooth profile by means of numerical analysis and three-dimensional solid modeling.The research results show that vertical angular misalignment of the worm wheel(Δβ) has the strongest influences while the tooth angle error(Δα) has the weakest influences on the contact curves and the tooth profile.A novel efficient approach is proposed and used to minimize the effect of the errors in manufacturing by changing the radius of the grinding wheel and the approaching point of contact.The results from the TCA and the experiment demonstrate that this tooth profile design modification method can indeed reduce the machining and misalignment errors.This modification design method is helpful in understanding the manufacturing technology of the ADEHWG. 相似文献
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To solve the problem for lacking a special mechanical transmission that could provide multiple outputs with high transmission efficiency and good lubrication in the modern industrial, a novel worm gear, named end face engagement worm gear, with multiple worm-wheel meshing is proposed for the first time. The essential parameters for the worm gear are optimized to enhance lubrication and meshing properties. Moreover, analysis of variance(ANOVA) is applied to determine the optimum levels and to determine the influence of parameters. The ANOVA results show that the novel end face engagement worm gear with multiple worm wheels provides high lubrication(the lubrication angle is more than 89°) and meshing performance(the induce normal curvature is less than 0.0002 mm~(-1)). The interaction between center distance and roller slant distance most strongly influences the lubrication angle(contributed 51.6%), followed by the parameters of center distance(contributed 25.0%), roller slant distance(contributed 16.4%), tooth angle of gear, gear ratio, and roller radius. In addition, roller radius most strongly influences the induced normal curvature(contributed 39.4%), followed by roller slant distance(contributed 15.2%), tooth angle of the gear(contributed 9.0%), center distance, and gear ratio. The proposed worm gear helps to enrich the no-backlash high precision worm drive and the optimal design method can provide a useful reference on performance improvement of other worm gear. 相似文献
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Sun Yue-hai Duan Lu-qian Wang Shu-ren Zhang Ce 《Frontiers of Mechanical Engineering in China》2006,1(1):90-95
To exactly describe the contact state and contact area of tooth surface of toroidal involute (TI) worm gearing, the authors
introduced boundary condition into contact line analysis. With helix angle chosen as parameter, the criterion for the existence
of meshing boundary line on the surface of TI worm gearing is derived. Results show that there can be four situations for
meshing boundary line on the tooth surface of gear, namely, inexistence of meshing boundary line, a unique line, two lines,
and two coincident lines. If the helix angle is equal to or slightly smaller than the bigger angle, which makes two meshing
boundary lines superpose, a preferable meshing performance is obtained. Computer simulation proves the validity of the above
conclusion.
Translated from Journal of Tianjin University, 2004, 37(10) 相似文献
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TI 环面蜗杆砂轮磨齿原理 总被引:6,自引:1,他引:6
根据空间交错轴齿轮啮合理论,对TI环面蜗杆砂轮磨齿原理进行了理论研究,推导出了基本方程,分析了磨削渐开线直、斜齿圆柱齿轮时的接触线分布规律,并得到了齿面上不存在啮合界限线的判定条件,经微机模拟接触过程,表明此方法是一种高效的齿面磨削方法。 相似文献