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本文论述了混炼参数对白炭黑填充胶料性能的影响,并对那些能够改善硅烷化反应效率的因素和装备有现代化啮合式转子的密炼机的混炼性能进行了论述。对这种最新型的啮合式转子对白炭黑填充胶料混炼反应的功效进行了研究。 相似文献
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作为橡胶混炼设备,混炼机在橡胶工业和轮胎工业占主导地位已经一个多世纪。切向式转子和啮合式转子是密炼机的两个基本设计。近十年来,为了解决地球环境问题,已经开发出白炭黑/硅烷补强轮胎胎面胶之类的新材料和新配方。为了提高胶料性能,必须优化各种填充剂在密炼机中密炼的分布和分散。特别是在混炼中的温度控制对控制配合剂的反应和减少在生产中的补充混炼步骤显得越来越重要。因此,为了获得所需的胶料性能。啮合式转子密炼机引人注目。本文对有关啮合式转子密炼机与切向式转子密炼机之间的对比所做的各种研究进行了介绍。啮合式转子密炼机的主要优点是它们较高的冷却和混炼效率。因此,为了提高混炼性能。已经研制出具有现代化转子的啮合式转子密炼机。 相似文献
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聚丙烯汽车保险杠专用料的研制 总被引:11,自引:3,他引:8
采用配比合适的均聚和共聚PP为基础树脂,以EPDM为增韧剂,自制无机填充料A为填料制得性能符合要求的保险杠料。研究了工艺路线、EPDM添加量和填料对物料性能的影响,结果表明,采用密炼机双螺杆工艺制得的物料性能比采用双螺杆二次法和单螺杆二次法的要好,EPDM能增加料的冲击强度,填料A能提高模量,并对流动性影响较小。 相似文献
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A method is described for quickly evaluating the processing window of impact-modified rigid PVC formulations. This involves mixing the compound in a bowl mixer at various temperatures and to various levels of total work input. The impact properties are measured and plotted as a contour map versus melt temperature and work input. The melt temperature is the dominant factor in controlling the impact processing window. The total work input is a secondary effect, which mainly influences the system through shear heating effects on the melt temperature. This method was used to evaluate formulations with different impact modifiers and lubricant and filler levels. Impact modifier type, polyethylene wax, and filler concentrations are the dominant factors. The mechanisms involved are discussed. 相似文献
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选用滑石粉、碳酸钙、硫酸钡、高岭土、硅灰石五种矿物填料,对比本色填充聚丙烯(PP)预混料经高速混合机混合前后的颜色变化,再经挤出造粒制得黄色填充PP材料,对比测试熔体流动速率(MFR)、力学性能、颜色、表面光泽度及热稳定性。结果表明,经高速混合机混合10 min后,填料为滑石粉、碳酸钙、硫酸钡时预混料颜色基本与混合前保持一致,填料为高岭土、硅灰石时预混料颜色明显变深、变黑;填料为硫酸钡时材料的熔体流动性能及综合力学性能更符合通用机械油箱护罩用填充PP材料的技术指标要求,MFR为37 g/10 min,拉伸强度为23.6 MPa,悬臂梁无缺口和缺口冲击强度分别为81.4 k J/m~2和9.7 k J/m~2,热变形温度为109℃;填料为碳酸钙、硫酸钡时材料颜色鲜艳,与标准色板颜色最为接近;填料为硫酸钡时具有最好的表面光泽度;滑石粉、碳酸钙、硫酸钡三者比较,当填料为硫酸钡时填充PP材料的热稳定性略好。研制的黄色填充PP材料已应用于通用机械油箱护罩。 相似文献
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Deshang Han Yi Pan Junxiu Xue Benhui Yu Gang Yan Chuansheng Wang Kongshuo Wang Yiren Pan 《应用聚合物科学杂志》2021,138(47):51408
The function of silane coupling agent in rubber mixing field is to combine inorganic matrix with rubber organic matrix. Silica is commonly used in the rubber mixing field to strengthen rubber. The size and amount of silica aggregates in the mixing process are important factors affecting the wear of the mixing chamber. The wear of the mixing chamber would lead to a increasing gap between the mixer chamber and the rotor, which caused the mixing efficiency reducing. It also affected the dispersion effect, then affected the mechanical and physical properties of the vulcanized rubber. In this paper, the effects of rubber compound on metal friction and wear were studied by using four silane coupling agents commonly used in rubber mixing field. The experiment was carried out at 15°C, and the attention should be paid to drying during sample preparation to avoid the deviation of the experiment caused by hydrolysis of silane coupling agent. The results showed that silanization reaction occured between silica and silane coupling agent in the mixing process. The mixing temperature was usually maintained at 145 to 155°C for 1 min in the mixer, and the silanization reaction rate was the fastest during this time. We took this rubber compound as the research object and studied the friction and wear of the rubber compound on the mixing chamber in the mixing process. The products of the silylation reaction are alcohol and water. This paper studies the corrosion and abrasion of the mixing chamber by water at high temperatures. In the mixing process, abrasive wear was the main wear form, but the corrosion wear caused by high temperature steam still occupied a large proportion. 相似文献
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Deshang Han Shoufeng Zhang Kongshuo Wang Yi Pan Donglin Zhu Chuansheng Wang Yiren Pan 《应用聚合物科学杂志》2021,138(31):50761
Prolonged operations of mixers cause wear of mixer rotors and chamber walls and affect the clearances between the rotors and chamber walls, which reduce the mixing effect, weaken the dispersion of the packing, and affect the quality of rubber products. In this study, the effects of traditional mixing and wet mixing on the friction and wear of the chamber, and the properties of rubber were compared by using 60 phr of a silica natural rubber formulation system. The results show that a silanization reaction occurs between silica and the silane coupling agent during the mixing process and that the reaction rate is fastest when the temperature of the mixing chamber is maintained between 145 and 155°C for 1 min during the mixing process. The products of silanization reaction are ethanol and water; the water vapor that forms at high temperatures corrodes the mixing chamber of the internal mixer and aggravates wear and tear. Due to the high dispersion of silica during wet mixing, the silanization reaction is more complete and water vapor is produced at a high temperature. Hence, the rubber compound obtained by wet mixing has more significant wear on the mixing chamber. 相似文献