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1.
《Ceramics International》2023,49(19):31439-31444
In this study, the mechanism of the effect of ZrB2 on phase transformation of Si3N4 at a low temperature and the influence of its content on Si3N4-based ceramics were investigated. Previous study has shown that oxide impurities, i.e., B2O3 and ZrO2 on ZrB2 particles, alone cannot contribute to phase transformation of Si3N4 at a low temperature. But, the introduction of 0.5 vol% ZrB2 into Si3N4 ceramics can promote the α-β phase transformation of Si3N4, which is confirmed to be the role of boron by comparison of the experimental results obtained from the addition of 0.5 vol% Zr and 0.5 vol% B. Increasing the ZrB2 content from 0 vol% to 2.5 vol% intensifies the α-β phase transformation while decreasing the α phase content of Si3N4-based ceramics, accompanied by a slight grain growth, leading to a decrease in hardness. At the same time, aspect ratio and the quantities of elongated grains per square micron increase, and thus the fracture toughness increases significantly. However, when the content of ZrB2 increases to 5 vol%, the Si3N4-based ceramics not only have a substantial decrease in hardness, but also the fracture toughness fails to be effectively improved due to high porosity and the decrease in aspect ratio and the quantity of elongated grains per square micron. The current study demonstrates that the dense Si3N4-based ceramics with high hardness and toughness (hardness ∼19.9 ± 0.2 GPa, toughness ∼6.27 ± 0.19 MPa m1/2) can be prepared successfully at 1600 °C by introducing 0.5 vol% ZrB2.  相似文献   

2.
Three phase boride and carbide ceramics were found to have remarkably high hardness values. Six different compositions were produced by hot pressing ternary mixtures of Group IVB transition metal diborides, SiC, and B4C. Vickers’ hardness at 9.8 N was ~31 GPa for a ceramic containing 70 vol% TiB2, 15 vol% SiC, and 15 vol% B4C, increasing to ~33 GPa for a ceramic containing equal volume fractions of the three constituents. Hardness values for the ceramics containing ZrB2 and HfB2 were ~30% and 20% lower than the corresponding TiB2 containing ceramics, respectively. Hardness values also increased as indentation load decreased due to the indentation size effect. At an indentation load of 0.49 N, the hardness of the previously reported ceramic containing equal volume fractions of TiB2, SiC and B4C was ~54 GPa, the highest of the ceramics in the present study and higher than the hardness values reported for so-called “superhard” ceramics at comparable indentation loads. The previously reported ceramic containing 70 vol% TiB2, 15 vol% SiC, and 15 vol% B4C also displayed the highest flexural strength of ~1.3 GPa and fracture toughness of 5.7 MPa·m1/2, decreasing to ~0.9 GPa and 4.5 MPa·m1/2 for a ceramic containing equal volume fractions of the constituents.  相似文献   

3.
Based on the previous work on Si3N4–ZrB2 [Wu et al. J Eur Ceram Soc;2017,37:4217], the influence of ZrB2 addition on the phase and microstructure evolution of Si3N4–ZrB2 composites was emphatically investigated, and the mechanical properties were compared with pure Si3N4 ceramics. It was revealed that the ratio of β‐ to (α+β)‐Si3N4 significantly increased from 14.3% in pure Si3N4 ceramics to 39.8% in Si3N4 with 15 vol% ZrB2 addition, indicating that the introduction of ZrB2 promoted α‐ to β‐Si3N4 phase transformation. As a consequence, the microstructure of the composite showed the bimodal distribution, containing both elongated and equiaxed Si3N4 grains. For the pure Si3N4, Vickers hardness, fracture toughness and flexural strength was 22.8 GPa, 7.6 MPa m1/2, and 334.5 MPa, respectively. In contrast, the composite of Si3N4–30 vol% ZrB2 simultaneously possessed an excellent combination of mechanical properties: 19.5 GPa in hardness, 9.8 MPa m1/2 in toughness and 702.0 MPa in strength. Present study suggested that Si3N4‐based ceramics with high hardness, high toughness, and high strength could be obtained by the combination of appropriate ZrB2 content and low hot‐pressing temperature.  相似文献   

4.
In this study, a novel high-entropy carbide-based ceramic cutting tool was developed. The cutting performance of three kinds of high-entropy carbide-based ceramic tools with different mechanical properties for the ISO C45E4 steel were evaluated. Although the pure (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8 ceramic cutting tool exhibited the highest hardness of 25.06 ± 0.32 GPa, the cutting performance was poor due to the chipping and catastrophic failure caused by the low toughness (2.25 ± 0.27 MPa m1/2). The (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8–15 vol% cobalt cutting tool with highest fracture toughness (6.37 ± 0.24 MPa m1/2) and lowest hardness (17.29 ± 0.79 GPa) showed the medium cutting performance due to the low wear resistance caused by the low hardness. The (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8–7.7 vol% cobalt cutting tool showed the longest effective cutting life of ∼67 min due to the high wear resistance and chipping resistance caused by the high hardness (21.05 ± 0.72 GPa), high toughness (5.35 ± 0.51 MPa m1/2), and fine grain size (0.60 ± 0.15 μm). The wear mechanisms of the cobalt-containing (Ti0.2Zr0.2Nb0.2Ta0.2Mo0.2)C0.8 ceramic cutting tools included adhesive wear and abrasive wear and oxidative wear. This research indicated that the high-entropy carbide-based ceramics with high hardness and high toughness have potential use in the field of cutting tool application.  相似文献   

5.
ZrB2-based ceramics with Si3N4 short fiber (ZSN) were prepared by wet-spinning extrusion and hot pressing. The toughness of ZSN was 5.6 MPa·m1/2, which was 20% higher than that of monolithic ceramic (4.7 MPa·m1/2). The ablation performance of ZSN was evaluated by air discharge plasma ablation platform with a heat flux of 8.04 MW/m2 for 120 s. The mass and linear ablation rates of ZSN were − 0.19 mg/s and − 0.25 µm/s, respectively. The specimens of ZSN remained intact while monolithic ceramics exhibited destructive fracture. The better ablation performance of ZSN is attributed to the addition of Si3N4 short fiber which increased the fracture toughness, reduced the elastic modulus, and improved the thermal conductivity at high temperature.  相似文献   

6.
The microstructures and mechanical properties were studied for two different SiC ceramics containing 15 vol% of TiB2 particulates. The first was prepared from commercially available spray‐dried granules and the second by blending individual SiC and TiB2 powders. The average TiB2 particle sizes were 2.7 μm for the ceramic prepared from blended powders, which had a uniform distribution of TiB2, and 2.3 μm for the ceramic prepared from spray‐dried granules, which had a nonuniform distribution of TiB2 agglomerates. Although the two ceramics had hardness values of 26 GPa, the other properties were different. For example, the fracture toughness was 4.3 MPa·m1/2 for the ceramic prepared from blended powders compared to 3.1 MPa·m1/2 for the ceramic prepared from spray‐dried granules. In contrast, the Weibull modulus for the ceramic prepared from spray‐dried granules was 21 compared to 12 for the other. Calculations predicted spontaneous microcracking in the ceramic prepared from spray‐dried granules, which was confirmed by analysis of the microstructure. The presence of microcracks accounted for the higher Weibull modulus, but lower flexural strength, Young's modulus and fracture toughness for the ceramic prepared from spray‐dried granules.  相似文献   

7.
ZrB2 was mixed with 0.5 wt% carbon and up to 10 vol% ZrC and densified by hot-pressing at 2000 °C. All compositions were > 99.8% dense following hot-pressing. The dense ceramics contained 1–1.5 vol% less ZrC than the nominal ZrC addition and had between 0.5 and 1 vol% residual carbon. Grain sizes for the ZrB2 phase decreased from 10.1 µm for 2.5 vol% ZrC to 4.2 µm for 10 vol% ZrC, while the ZrC cluster size increased from 1.3 µm to 2.2 µm over the same composition range. Elastic modulus was ~505 GPa and toughness was ~2.6 MPa·m½ for all compositions. Vickers hardness increased from 14.1 to 15.3 GPa as ZrC increased from 2.5 to 10 vol%. Flexure strength increased from 395 MPa for 2.5 vol% ZrC to 615 MPa for 10 vol% ZrC. Griffith-type analysis suggests ZrB2 grain pullout from machining as the strength limiting flaw for all compositions.  相似文献   

8.
Si3N4-ZrB2 ceramics were hot-pressed at 1500 °C using self-synthesized fine ZrB2 powders containing 2.0 wt% B2O3 together with MgO-Re2O3 (Re = Y, Yb) additives. Both Si3N4 and ZrB2 grains in the hot-pressed ceramics were featured with elongated and equiaxed morphology. The presence of elongated Si3N4 and ZrB2 grains led to the partial texture of the ceramics under the applied pressure. Vickers hardness and fracture toughness of Si3N4-ZrB2 ceramics with MgO-Re2O3 additives prepared at low temperature were about 19–20 GPa and 9–11 MPa m1/2, respectively, higher than the reported values of Si3N4-based ceramics prepared at high temperature (1800 °C or above) under the same test method.  相似文献   

9.
Phase composition, microstructures, and mechanical properties of silicon nitride (Si3N4) ceramics were investigated with ZrB2 and B additives. Results showed that the addition of ZrB2 and/or B in 2.5 and 5 vol.% promoted the phase transformation of α- to β-Si3N4 phase and the formation of bimodal microstructure after hot-pressing at 1500 °C. With the introduction of 2.5 vol.% (ZrB2-B) binary additives, fracture toughness and strength of Si3N4 ceramics increased significantly from 5.2 MPa m1/2 and 384 MPa to 7.2 MPa m1/2 and 675 MPa, respectively. However, the hardness of ceramics decreased slightly from 23.5 GPa to 21.3 GPa, which was still higher than typical values reported on Si3N4 ceramics (15˜17 GPa).  相似文献   

10.
High electrical resistance and low fracture toughness of B4C ceramics are 2 of the primary challenges for further machining of B4C ceramics. This report illustrates that these 2 challenges can be overcome simultaneously using core‐shell B4C‐TiB2&TiC powder composites, which were prepared by molten‐salt method using B4C (10 ± 0.6 μm) and Ti powders as raw materials without co‐ball milling. Finally, the near completely dense (98%) B4C‐TiB2 interlayer ceramic composites were successfully fabricated by subsequent pulsed electric current sintering (PECS). The uniform conductive coating on the surface of B4C particles improved the mass transport by electro‐migration in PECS and thus enhanced the sinterability of the composites at a comparatively low temperature of 1700°C. The mechanical, electrical and thermal properties of the ceramic composites were investigated. The interconnected conductive TiB2 phase at the grain boundary of B4C significantly improved the properties of B4C‐TiB2 ceramic composites: in the case of B4C‐29.8 vol% TiB2 composite, the fracture toughness of 4.38 MPa·m1/2, the electrical conductivity of 4.06 × 105 S/m, and a high thermal conductivity of 33 W/mK were achieved.  相似文献   

11.
ZrB2 ceramics were prepared by in-situ reaction hot pressing of ZrH2 and B. Additions of carbon and excess boron were used to react with and remove the residual oxygen present in the starting powders. Additions of tungsten were utilized to make a ZrB2-4 mol%W ceramic, while a change in the B/C ratio was used to produce a ZrB2-10 vol% ZrC ceramic. All three compositions reached near full density. The baseline ZrB2 and ZrB2–ZrC composition contained a residual oxide phase and ZrC inclusions, while the W-doped composition contained residual carbon and a phase that contained tungsten and boron. All three compositions exhibited similar values for flexure strength (~520 MPa), Vickers hardness (~15 GPa), and elastic modulus (~500 to 540 GPa). Fracture toughness was about 2.6 MPa m1/2 for the W-doped ZrB2 compared to about 3.8 MPa m½ for the ZrB2 and ZrB2–ZrC ceramics. This decrease in fracture toughness was accompanied by an observed absence of crack deflection in the W-doped ZrB2 compared with the other compositions. The study demonstrated that reaction-hot-pressing can be used to fabricate ZrB2 based ceramics containing solid solution additives or second phases with comparable mechanical properties.  相似文献   

12.
《Ceramics International》2017,43(14):10817-10823
The addition effect of different ceramic particles such as TiB2, TiN and nano-Si3N4 on the microstructure and mechanical properties of TiCN-WC-Co-Cr3C2 based cermets, which are prepared by spark plasma sintering, was studied. Microstructural characterization of the cermets was done by scanning electron microscope. X-ray diffraction was performed to study the crystal structures. Mechanical properties such as hardness and fracture toughness were measured for the different developed cermets. The hardness and fracture toughness of the TiCN-WC-Co-Cr3C2 cermets without TiN, TiB2, and nano-Si3N4 were 8.4 GPa and 3.4 MPa m1/2, respectively. It was found that 5 wt% TiB2 addition alone improved the corresponding hardness and fracture toughness to 19.2 GPa and 6.9 MPa m1/2, respectively. The addition of 5 wt% TiN, improved the hardness and fracture toughness to 16.7 GPa and 6.9 MPa m1/2, respectively. With the combination of 5 wt% TiN and 5 wt% TiB2, the hardness and fracture toughness were improved to 15.5 GPa and 6.6 MPa m1/2, respectively. But, the addition of 5 wt% Si3N4 showed a balanced improvement in both hardness (17.6 GPa) and toughness (6.9 MPa m1/2). Fracture toughness did not change much for all the above cermets with different ceramic inclusions.  相似文献   

13.
The impact of Si3N4 and SiC additives incorporation in the microstructure and sintering behavior of TiB2-based composites were studied. Three ceramic composites including TiB2–Si3N4, TiB2–SiC, and TiB2–SiC–Si3N4 were manufactured by spark plasma sintering (SPS) at 1950 °C for 8 min under 35 MPa. The acquired ceramics were analyzed by X-ray diffractometry and scanning electron microscopy. In addition, the sintering thermodynamic was investigated using the HSC Chemistry package. X-ray diffraction patterns of the prepared ceramics revealed the in-situ formation of graphite and boron nitride in the final composites initiated from SiC and Si3N4, respectively. The thermodynamic assessments proved the role of liquid phase sintering on the sinterability enhancement of all composite samples. Field emission scanning electron microscopy and energy-dispersive X-ray spectroscopy verified the in-situ formation of both BN and graphite components in the sample containing SiC and Si3N4 additives. Finally, the fractographical investigations clarified the transgranular breakage as the main fracture mode in the TiB2-based ceramics.  相似文献   

14.
《Ceramics International》2021,47(24):34538-34553
A comprehensive and novel investigation on multiple-layer, square-beam laser shock treatment (“laser peening”) of Si3N4 ceramics is reported in this work. Surface topography, hardness, fracture toughness (KIc), residual stresses, and microstructural changes were investigated. The evaluation of fracture toughness via the Vickers hardness indentation method revealed a reduction in crack lengths produced by the indenter after laser shock treatment (LST). Upon appropriate calculation, this revealed an increase in KIC of 60%. This being attributed to a near-surface (50 μm depth) compressive residual stress measured at −289 MPa. Multiple layer LST also induced beneficial residual stresses to a maximum measured depth of 512 μm. Oxidation was evident, only on the top surface of the ceramic, post LST (<5 μm depth) and was postulated to be due to hydrolyzation. The surface enhancement in KIC and flaw-size reduction was assigned to an elemental change on the surface, whereby, Si3N4 was transformed to SiO2, particularly, with multiple layers of LST. Compressive residual stresses measured in the sub-surface were attributed to mechanical effects (below sub-surface elastic constraint) and corresponding shock-wave response of the Si3N4. This work has led to a new mechanistic understanding regarding the response of Si3N4 ceramics subject to the LST deployed in this resesrch. The findings are significant because inducing deep compressive residual stresses and corresponding enhancement in surface KIC are important for the enhanced durability in many applications of this ceramic, including cutting tools, hip and knee implants, dental replacements, bullet-proof vests and rocket nozzles in automotive, aerospace, space and biomedical industries.  相似文献   

15.
Si_3N_4陶瓷具有优异的力学性能和导热性能,然而其固有的高硬度和脆性极大地限制了其加工性能。通过添加导电相改善Si3N4陶瓷的导电性能可实现对Si_3N_4陶瓷的电火花加工。添加的导电相主要包括钛基化合物(TiN、TiC、TiC N、TiB_2)、锆基化合物(Zr B_2、Zr N)和MoSi_2等导电陶瓷以及碳纳米管(CNT)、碳纳米纤维(CNF)、石墨烯纳米片(GNP)等导电碳基纳米材料。本论文详细回顾了Si_3N_4基导电陶瓷的研究进展,并对今后Si_3N_4基导电陶瓷的发展趋势进行了展望。  相似文献   

16.
《Ceramics International》2022,48(6):8097-8103
ZrB2/SiC, ZrB2/SiC/Si3N4 and ZrB2/SiC/WC ceramic tool materials were prepared by spark plasma sintering technology, and their oxidation resistance was tested at different oxidation temperatures. When the oxidation temperature is 1300 °C, the oxide layer thickness, oxidation weight gain and flexural strength of ZrB2/SiC/Si3N4 ceramic tool material after oxidation are 8.476 μm, 1.436 mg cm?2 and 891.0 MPa, respectively. Compared with ZrB2/SiC ceramic tool materials, the oxide layer thickness and oxidation weight gain are reduced by 8.2% and 11.8%, respectively, and the flexural strength after oxidation is increased by 116.1%. However, the addition of WC significantly reduces the oxidation resistance of the ceramic tool material. A dense oxide film is formed on the surface of ZrB2/SiC/Si3N4 ceramic tool material during oxidation, which effectively prevents oxygen from entering the inside of the material, thereby improving the oxidation resistance of the ceramic tool material.  相似文献   

17.
《Ceramics International》2023,49(18):29699-29708
Si3N4-SiO2 ceramics are considered as the preferred high-performance wave-transmitting material in the aerospace field. However, traditional fabrication methods for Si3N4-SiO2 ceramics have the disadvantages of high cost and complicated fabrication process. In this paper, Si3N4-SiO2 ceramics with excellent mechanical and dielectric properties were fabricated by digital light processing-based 3D printing combined with oxidation sintering. Firstly, the curing thickness and viscosity of slurries with different solid loadings for vat photopolymerization-based 3D printing were studied. Then, the effects of the sintering temperature on the linear shrinkage, phase composition, microstructure, flexural strength, and dielectric properties of Si3N4-SiO2 ceramics, and the influences of solid loading on them were explored. The curing thickness and viscosity of the slurry with a solid loading of 55 vol% were 30 μm and ∼1.5 Pa‧s, respectively. The open porosity and the flexural strength of Si3N4-SiO2 ceramic with a solid loading of 55 vol% were 4.3 ± 0.61% and 76 ± 5.6 MPa, respectively. In the electromagnetic wave band of 8–18 GHz, the dielectric constant of Si3N4-SiO2 ceramics was within the range of less than 4, and the dielectric loss remained below 0.09. The method of digital light processing-based 3D printing combined with oxidation sintering can be further extended in the preparation of Si3N4-based structure-function integrated ceramics.  相似文献   

18.
The brittleness of Si3N4 ceramics has always limited its wide application. In this paper, Si3N4 ceramics were prepared based on foam. Combining the unique honeycomb structure of the ceramic foams and the self-toughening mechanism of Si3N4, the strengthening and toughening of Si3N4 ceramics can be further achieved by adjusting the microstructure of Si3N4 ceramic foams. The powder particles are self-assembled by particle-stabilized foaming to form a foam body with a honeycomb structure. It was pretreated at different temperatures (1450–1750°C). The microstructure evolution of foamed ceramics at different pretreatment temperatures and the conversion rate of α-Si3N4 to β-Si3N4 at different pretreatment temperatures were explored. Then the foamed ceramics with different microstructures are hot-press sintered to prepare Si3N4 dense ceramics. The effects of different microstructures of foamed ceramics on the strength and toughness of Si3N4 ceramics were analyzed. The experimental results show that the relative density of Si3N4 ceramics prepared at a particle pretreatment temperature of 1500°C is 97.8%, and its flexural strength and fracture toughness are relatively the highest, which are 1089 ± 60 MPa and 12.9 ± 1.3 MPa m1/2, respectively. Compared with the traditional powder hot-pressing sintering, the improvement is 21% and 33%, respectively. It is shown that this method of preparing Si3N4 ceramics based on foam has the potential to strengthen and toughen Si3N4 ceramics.  相似文献   

19.
《Ceramics International》2016,42(4):5375-5381
The influences of adding SiC on the microstructure and densification behavior of ZrB2 and TiB2 ceramics, hot pressed at 1850 °C for 60 min under 20 MPa, were investigated. The sintered samples were characterized by SEM, EDS and XRD methods. A fully dense TiB2-based ceramic was obtained by adding 30 vol% SiC. The grain size of ZrB2 or TiB2 matrices in the final microstructures decreased with increasing SiC content. The XRD analyses, microstructural characterization as well as thermodynamical calculations proved the in-situ formation of TiC in the SiC reinforced TiB2-based composites. The interfaces between ZrB2 and SiC grains in the SiC reinforced ZrB2-based composites were free of any impurities or tertiary interfacial phases such as ZrC. This result was consistent with the X-ray diffraction pattern and thermodynamics.  相似文献   

20.
《Ceramics International》2017,43(16):13047-13054
Zr-Al-C was in-situ synthesized as a toughening component in ZrB2-SiC ceramics by spark plasma sintering (SPS) ball-milled ZrB2-based composite powders with SiC and graphite powders. The phase composition of Zr-Al-C toughened ZrB2-SiC (ZSA) composite ceramics fabricated through the two-step process (ball milling and SPS) did not change dramatically with varying content of Zr-Al-C which shows a major phase of Zr3Al4C6. With increasing Zr-Al-C content, the fracture toughness of the ZSA ceramics initially increased and then decreased when the content reached 40 vol%. The ZSA ceramic with 30 vol% Zr-Al-C exhibited a maximum fracture toughness value of 5.96 ± 0.31 MPa m1/2, about 22% higher than that of the ZSA ceramic with 10 vol% Zr-Al-C. When the Zr-Al-C content goes beyond 30 vol%, the higher open porosity and component agglomeration led to the relatively lower fracture toughness. Crack deflection and bridging resulted from the weak interface bonding between Zr-Al-C and matrix phases and the weak internal layers of Zr-Al-C crystals, leading to longer crack paths and, hence, the toughened ZSA composite ceramics. Compared to the one-step in-situ synthesis process of Zr-Al-C and the direct incorporation process of synthesized Zr-Al-C grains, the two-step in-situ synthesis process not only led to the more uniform distribution of different components but also resulted in a much larger size of Zr-Al-C grains with a large aspect ratio causing longer crack propagation path as the result of crack deflection and bridging. The larger Zr-Al-C grains combined with the more homogeneous microstructure achieve the most substantial toughening of the ZSA composite ceramics. This work points out a promising approach to control and optimize the microstructure and improve the fracture toughness of ZrB2-SiC composite ceramics by selecting the incorporation process of compound reinforcement components.  相似文献   

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